Glow-worm Xtrafast 96-120 User Manual

Page 35

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19 Replacement of Parts

Diagram 19.15

OVERHEAT
THERMOSTAT

9687

RESET
BUTTON

Diagram 19.14

HEATING SAFETY VALVE (3 bar)

DOMESTIC SAFETY VALVE (10 bar)

• Open isolating valves on flow and return connections, refill,
vent and pressurise boiler.

• Check for leaks.

19.21 Overheat thermostat, refer to diagram
19.15.

Before starting refer to the front of Section 19 Important
information.

• Remove the front panel, refer to Section 16.3.

• Lower the control panel, refer to Section 16.4.

• Remove the sealed chamber cover, refer to Section 16.5.

• Locate high limit thermostat on heating flow pipe on left hand
side of boiler

• Disconnect electrical connection from thermostat

• Unclip thermostat from heating flow pipe.

• Fit replacement thermostat in reverse order to removal. (Use
heat sink compound supplied).

• Refit connection to thermostat.

19.22 Combustion chamber insulation

Before starting refer to the front of Section 19 Important
information.

• Remove the front panel, refer to Section 16.3.

• Lower the control panel, refer to Section 16.4.

• Remove the sealed chamber cover, refer to Section 16.5.

• Remove the combustion chamber cover, refer to Section
16.7.

• Remove main heat exchanger, refer to Section 19.20.

• Remove fan and loosen flue hood, refer to relevant parts of
Sections 19.3 and 16.9
.

Front panel insulation

• Lift front insulation panel free from retaining lugs on combustion
chamber cover.

Rear panel insulation

• Pull rear insulation panel free from retaining lug at rear of
combustion chamber by tilting forward.

• Fit replacement insulation panels in reverse order to removal

• Refit combustion chamber cover.

Side Panels

Note: Rear panel must be removed first.

• Pull out side panels free from retaining lugs at side of
combustion chamber by tilting sideways.

• Fit replacement insulation panels in reverse order to removal.

• Refit combustion chamber cover.

9958

9957

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