Labconco FreeZone 4.5 Liter Freeze Dry Systems 77510 Series User Manual
Page 5
Product Service 1-800-522-7658
1
C
C
H
H
A
A
P
P
T
T
E
E
R
R
1
1
I
I
N
N
T
T
R
R
O
O
D
D
U
U
C
C
T
T
I
I
O
O
N
N
Congratulations on your purchase of a Labconco FreeZone® Freeze Dry System,
which is designed for laboratory lyophilization procedures. The refrigerant used in
the refrigeration system is CFC-free so it will not endanger the environment. The
unit is easy to install and maintain. Proper care and maintenance of this product
will result in many years of dependable service.
Freeze Dry Process
Freeze drying is an important process in sample preparation and for the preservation
and storage of biologicals, pharmaceuticals and foods. Of the various methods of
dehydration, freeze drying (lyophilization) is especially suited for substances that
are heat sensitive. Other than food processing (e.g., coffee, whole dinners), freeze
drying has been extensively used in the development of pharmaceuticals (e.g.,
antibiotics) and preservation of biologicals (e.g., proteins, plasma, viruses and cell
lines). The nondestructive nature of this process has been demonstrated by the
retention of viability in freeze dried viruses and microorganisms.
Freeze drying is a process whereby water or other solvent is removed from frozen
material by converting the frozen water directly into vapor without the
intermediate formation of liquid water. The basis for this sublimation process
involves the absorption of heat by the frozen sample in order to vaporize the ice;
the use of a vacuum pump to enhance the removal of water vapor from the surface
of the sample; the transfer of water vapor to a collector; and the removal of heat by
the collector in order to condense the water vapor. In essence, the freeze dry
process is a balance between the heat absorbed by the sample to vaporize the ice
and the heat removed from the collector to convert the water vapor into ice.
Freeze Dry Rates
The efficiency of the freeze drying process is dependent upon the surface area and
the thickness of the sample, the collector temperature and vacuum obtained, the
eutectic point and solute concentration of the sample. It is important to remember
these factors when trying to obtain efficient utilization of your freeze dry system.