Flowserve HWX Worthington - Manual (Page 2)

HWX USER INSTRUCTIONS ENGLISH - 07/14
Page 2 of 40
CONTENTS
PAGE
1.0 INTRODUCTION AND SAFETY ............................ 3
1.1 G ENERAL ................................................................. 3
1.2 CE MARKING AND APPROVALS ................................ 3
1.3 D ISCLAIMER ............................................................. 3
1.4 C OPYRIGHT ............................................................. 3
1.5 D UTY CONDITIONS ................................................... 3
1.6 S AFETY .................................................................... 4
1.7 W ARNING LABEL ...................................................... 8
1.8 S PECIFIC MACHINE PERFORMANCE ......................... 9
1.9 N OISE LEVEL ............................................................ 9
1.10 CE D ECLARATION ............................................... 11
2.0 TRANSPORT AND STORAGE ............................ 12
2.1 C ONSIGNMENT RECEIPT AND UNPACKING ............. 12
2.2 H ANDLING .............................................................. 12
2.3 L IFTING .................................................................. 12
2.4 S TORAGE ............................................................... 12
2.5 R ECYCLING AND END OF PRODUCT LIFE ............... 13
3.0 DESCRIPTION ........................................................ 13
3.1 C ONFIGURATION .................................................... 13
3.2 N OMENCLATURE .................................................... 13
3.3 D ESIGN OF MAJOR PARTS ..................................... 13
3.4 P ERFORMANCE AND OPERATING LIMITS ............... 14
4.0 INSTALLATION ...................................................... 14
4.1 L OCATION .............................................................. 14
4.2 P ART A SSEMBLIES ................................................ 14
4.3 F OUNDATION ......................................................... 14
4.4 I NITIAL ALIGNMENT ................................................. 15
4.5 P IPING .................................................................... 16
4.6 E LECTRICAL CONNECTIONS ................................... 16
4.7 F INAL SHAFT ALIGNMENT CHECK ........................... 17
5.0 COMMISSIONING START-UP, OPERATION
AND SHUTDOWN
........................................................ 17
5.1 P RECOMMISSIONING PROCEDURE ........................ 17
5.2 P UMP L UBRICANTS ................................................ 17
5.3 D IRECTION OF ROTATION ...................................... 20
5.4 G UARDING ............................................................. 20
5.5 P RIMING AND AUXILIARY SUPPLIES ....................... 20
5.6 S TARTING THE PUMP ............................................. 20
5.7 O PERATION ............................................................ 20
5.8 S TOPPING AND S HUTDOWN .................................. 20
5.9 H YDRAULIC , MECHANICAL AND ELECTRICAL DUTY 20
6.0 MAINTENANCE ..................................................... 21
6.1 G ENERAL ............................................................... 21
6.2 M AINTENANCE SCHEDULE ..................................... 22
6.3 S PARE PARTS ........................................................ 22
6.4 R ECOMMENDED SPARES ....................................... 23
6.5 F ASTENER TORQUES ............................................. 23
6.6 D ISASSEMBLY ........................................................ 25
6.7 E XAMINATION OF PARTS ........................................ 26
6.8 A SSEMBLY ............................................................. 28
7.0 AUXILIARIES .......................................................... 32
7.1 S EAL AND SEAL SYSTEMS ...................................... 32
7.2 C HANGING OF MECHANICAL SEAL ......................... 34
8.0 FAULTS; CAUSES AND REMEDIES
................ 35
9.0 CERTIFICATION .................................................... 37
10.0 OTHER RELEVANT DOCUMENTATION AND
MANUALS
..................................................................... 37
10.1 S UPPLEMENTARY USER INSTRUCTIONS .............. 37
10.2 C HANGE NOTES ................................................... 37
10.3 A DDITIONAL SOURCES OF INFORMATION ............ 37
10.4 A BBREVIATIONS .................................................. 38