Flowserve 520MD Digital Positioner User Manual

Page 10

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User Instructions Logix 520MD - LGENIM0520-01 09/09

WARning: When operating using local control of the

valve, the valve will not respond to external commands.

Notify proper personnel that the valve will not respond

to remote command changes, and make sure the valve

is properly isolated.

If the Quick calibration switch is set to Jog, the calibra-

tion will initially close the valve then cause a small jump

in the valve position. The jog calibration process will
only allow the user to manually set the span; zero
position is automatically always set at the seat.
If an

elevated zero is needed a handheld or other PC based

configuration software is required. The LEDs will then

flash in a sequence of Y-G-Y-R (yellow-green-yellow-

red) which indicates the user must now use the Jog

keys to manually position the valve to the desired 100%

position. Now press both Jog buttons simultaneously to

proceed to the next step. The valve will then stroke and

then wait while flashing the Y-G-Y-R sequence again,

allowing the user to adjust the valve position a second

time to exactly 100% using the Jog buttons. When the

stem is properly positioned press both Jog buttons

simultaneously again to register the 100% position and

proceed. No more user actions are required while the

calibration process is completed. When the lights return

to a sequence that starts with a green light the calibra-

tion is complete. (See the appendix for an explanation

of the various light sequences.)

9.5 Local control of valve position
Can be done from the user interface by holding both jog

buttons and then simultaneously pressing the Quick-Cal

button. While in this mode the LEDs will flash a Y-G-Y-Y

(yellow-green-yellow-yellow) sequence. To exit the local

control mode and return to normal operation, briefly

press the Quick-Cal button.

9.6 Factory reset
Hold Quick-Cal button while applying power and all of

the internal variables including calibration will be reset

to factory defaults. The positioner must be re-calibrated

after a factory reset. Tag names and other user config-

ured limits, alarm settings, and valve information will

also need to be restored. A factory reset will always

reset the command source to analog 4-20 mA.

9.7 Special settings
Several adjustments to the Logix 520 such as split-

range, MPC, soft stop, etc. cannot be set using the local

interface.

To set these parameters please use ValveSight DTM

software or a HART handheld.

10 4-20 MA AnALOg OUTPUT bOARD
The Logix 520MD digital positioner can be supplied to

provide an analog feedback signal of the stem position.

This option can also be retrofitted in the field. The 4-20 mA

analog output board is wired in series with a 12.5 to 40 VDC

power supply (see Figure 5). This position feedback option

has the following features and specifications:

Does not interfere with positioner operation.
Calibration of the analog output signal is performed using a

HART 375 Handheld Communicator or configuration software

such as ValveSight.

Output follows actual position of valve, including all failure

modes of positioner except loss of power. An output of <3.15

mA is transmitted with loss of power to the positioner.

Immune to RFI/EMI disturbances.
Available for intrisically safe applications (ATEX, FM, CSA ).

10.1 Replacing the 4-20 mA Analog Output board
To replace the 4-20 mA analog output board, refer to Figures

5 and 6 and proceed as outlined below. The following tools

are required:

Phillips screwdriver
WARning: Observe precautions for handling

electrostatically sensitive devices.

1. Make sure the valve is bypassed or in a safe condition.
2. Disconnect the power and air supply to the unit.
3. Remove the main cover.
4. Remove the plastic board cover by removing the three retain-

ing screws.

5. Remove the configuration board
6. Disconnect the two wire connection from the side of the

4-20 mA analog output board.

7. Gently lift the 4-20 mA analog output board off the main PCB

assembly.

8. Align the two connectors on the new 4-20 mA analog output

board with the mating sockets on the main PCB board and

gently press the connectors together.

9. Connect the two wire connection coming from the User

Interface board to the side of the 4-20 mA analog output

board.

10. Replace the configuration board
11. Install the plastic board cover. Insert the three retaining screws

through the plastic cover into the threaded boss and tighten

evenly, using a Phillips screwdriver. Do not overtighten.

12. Connect the Analog Output wiring to the Analog Output

terminals on the User Interface board (see Figure 5.)

13. Reinstall all covers.

STOP!

STOP!

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