Kemppi Promig 100 User Manual

Page 2

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2 – Promig 100/0450

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COPYRIGHT

KEMPPI

OY

CONTENTS

1.

PREFACE ........................................................................................................................3

1.1.

Introduction .......................................................................................................................3

1.2.

Product introduction ..........................................................................................................3

1.2.1.

Operation control and connectors ................................................................................... 3

1.2.2.

Accessories and cables .................................................................................................. 4

1.3.

Operation safety ................................................................................................................7

2.

INSTALLATION ...............................................................................................................7

2.1.

Assembly of the MIG system ............................................................................................7

2.2.

Installation of MIG system .................................................................................................9

2.2.1.

Equipment corresponding to wire diameter ..................................................................... 9

2.2.2.

Mounting of intermediate cable and wire liner ................................................................. 9

2.2.3.

Mounting of MIG welding gun ....................................................................................... 10

2.2.4.

Operating switch positions of the Promig 501, 501L and 530 when

the Promig 100 subfeeder is used ................................................................................ 10

2.2.5.

Mounting and locking of wire reel (Promig 501, 501L and 530) .................................... 11

2.2.6.

Automatic wire feed to intermediate cable and gun ...................................................... 11

2.2.7.

Adjustment of pressure ................................................................................................. 11

2.2.8.

Adjustment of tightness of reel brake (Promig 501, 501L and 530) .............................. 12

2.2.9.

Burn back time .............................................................................................................. 12

2.2.10.

Ground cable ................................................................................................................. 12

2.3.

Shield gas .......................................................................................................................12

2.3.1.

Installing gas bottle ....................................................................................................... 12

2.4.

Main switch I/O ...............................................................................................................13

2.5.

Operation of cooling unit .................................................................................................13

3.

CONTROL PANEL OPERATIONS ................................................................................14

3.1.

Welding method selecting switch ....................................................................................14

3.2.

The Promig 501, 501L and 530 has the MC control panel ..............................................14

3.3.

The Promig 501, 501L and 530 has the ML control panel ..............................................15

4.

OPERATIONS OF REMOTE CONTROL UNITS ..........................................................16

5.

SERVICE, OPERATION DISTURBANCES ..................................................................17

6.

ORDERING NUMBERS ................................................................................................17

7.

TECHNICAL DATA ........................................................................................................18

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