Installation, Available housings for the 700 series strobe, Page 2 – Whelen 702000AR User Manual
Page 2: Wiring mounting diagram
Page 2
Installation:
WARNING: The strobe light power supply is a high voltage device.
Do not remove strobe tubes or dismantle strobe lightheads in
system while in operation. Wait 10 minutes after turning off power
before working or trouble shooting
WARNING: All customer supplied wires that connect to the positive
terminal of the battery must be sized to supply at least 125% of the
maximum operating current and FUSED at the battery to carry the
load. DO NOT USE CIRCUIT BREAKERS WITH THIS PRODUCT!
1.
Using the mounting diagram, mark off the mounting holes and “cut-
out” area onto the mounting surface.
2.
Using a 1/4” drill bit, drill the mounting holes then carefully cut and
remove the area of the mounting surface as shown. Do not remove
the mounting surface where the mounting holes are drilled.
3.
Insert the supplied flange grommet into the mounting holes.
4.
Route the cable through the wiring hole to the power supply. (Be sure
that both ring terminals are grounded to the vehicle.)
5.
Position the lighthead components onto the mounting surface and
secure them to the vehicle using the four #6 x 1½” phillips pan head
screws.
6.
Plug the cable into your power supply and test the operation of the
lighthead.
IMPORTANT! Before returning this vehicle to active service, visually
confirm the proper operation of this product, as well as all vehicle
components/equipment.
6 8 - 3 1 8 3 5 7 3 E 5 S
0 2 - 0 3 6 2 6 4 1 - 0 1
0 2 - 0 3 6 3 4 1 8 _ _ S
6 8 - 3 1 8 3 5 7 3 - 5 S
6 8 - 3 1 8 3 5 7 3 - 4 S
6 8 - 3 1 8 3 5 7 3 - 3 S
6 8 - 3 1 8 3 5 7 3 - 2 S
0 1 - 0 6 8 3 7 1 0 - _ _
1 5 - 0 6 1 4 1 6 - 2 4 0
6 8 - 3 1 8 3 5 7 3 - 1 S
0 2 - 0 3 6 2 6 4 1 - 0 0
1 0 - 0 3 2 0 7 7 6 - 0 0
1 0 - 0 5 2 2 8 9 1 - 0 2
3 8 - 0 4 6 3 3 4 2 - 0 0
LENS KKKE-SPEC RED
SEAL
/
with
700 LIN REFLECTOR WATERPROOF
/
LENS SPLIT
SEAL
/
with
LENS RED
SEAL
/
with
LENS GREEN with SEAL
/
LENS CLEAR
SEAL
/
with
LENS BLUE
SEAL
/
with
MODEL 700 LINEAR STROBE
#6 X 1 1/2" PHIL PAN HD SMS
LENS AMBER
SEAL
/
with
700 LINEAR REFLECTOR ASSY
MADE IN THE USA FLAG LABEL
LABEL 700 LINEAR FINAL ASSY
/
GASKET 700 SERIES
/
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
DESCRIPTION
PART NUMBER
A/R
A/R
1
A/R
1
A/R
A/R
A/R
A/R
A/R
A/R
4
QTY
1
0 1 - 0 4 4 2 1 9 9 - 1 5 KIT / CABLE ASSY WATERPROOF
/
0 1 - 0 4 4 0 6 2 4 - 1 5 CABLE ASSY with KIT
14
A/R
15
A/R
16
1
WIRING
MOUNTING
DIAGRAM
3.438"
6.876"
.454"
.909"
1.380"
2.760"
1.188"
2.375"
3.281"
6.562"
3.050"
6.1"
L
C
L
C
1/4" DIA.
MOUNTING HOLE
(4) PLACES
CUT-OUT
COLOR:
R
B
G
= RED
= BLUE
= GREEN
= AMBER
= CLEAR
= SPLIT
= KKK E-SPEC
RED
A
C
*
5
5
=
CONNECTOR-CABLE REQUIRED:
0
.
1
.
= AMP CONN without CABLE
= AMP CONN with CABLE
BASIC P/N
COLOR CONNECTOR
& CABLE REQ.
0 1 - 0 6 8 3 7 1 0 - _ _
= DEUTSCH CONN without CABLE
= DEUTSCH CONN with CABLE
2
.
3
.
9 10
15
14
16
1
Ti e r i n g
terminals
to chassis
g r o u n d .
5 6 7 8
2 3 4
Mini-Grill-Master Housing:
Black:
Chrome:
01-0483777-01
01-0483777-02
Swivel Mount Kit:
Black:
Chrome:
11-481138-00
01-0441293-00
For use with: STROBE
or LED lightheads
Swivel
Mount
Kit
Lighthead Housing:
Drivers Side:
Passengers Side:
01-0462735-01
01-0462736-01
For use with:
HALOGEN, STROBE
or LED lightheads
3-SOCKET
DEUTSCH
CONNECTOR
WH
/ TRIGGER /
T
SOCKET C
BLK / CA
THODE /
SOCKET B
RED /
ANODE /
SOCKET
A
3-PIN AMP
CONNECTOR
BLK / CA
THODE / PIN 2
WHT / TRIGGER / PIN 3
RED /
ANODE / PIN 1
1
2
3
HALOGEN, STROBE
or LED lightheads
Available Housings for
the 700 Series Strobe
CUT-OUT
Housing:
Housing w/Studs:
Mounting Hardware & Gasket:
11-463255-011
11-463255-111
01-0463331-00
For use with:
HALOGEN, STROBE
or LED lightheads
KIT / 700 Flange Halogen / Strobe
15 Degree Surface mount
WH T :
C
BL
K
I E 01-0484709-02
HROME: 01-0484709-01
AC : 01-0484709-00
Housing (w/studs):
Housing:
Mounting Hardware & Gasket:
11-483530-011
11-483530-111
01-0483596-00
11 - 7 6 D 2 5 7 - 0 0 0 FLANGE GROMMET, 700 SERIES
11