Document Outline

• SECTION 1: GENERAL INFORMATION
  • 1.01 Notes, Cautions and Warnings
    • 1.02 Important Safety Precautions
    • 1.03 Publications
    • 1.04 Note, Attention et Avertissement
    • 1.05 Precautions De Securite Importantes
    • 1.06 Documents De Reference
    • 1.07 Declaration of Conformity
    • 1.08 Statement of Warranty
• SECTION 2: SPECIFICATIONS
  • 2.01 General Description Of The System
    • 2.02 Plasma Power Supply
    • 2.03 Plasma Cutting Torch
    • 2.04 System Component Layout
    • 2.05 Power Supply Specifications & Electrical Requirements
    • 2.06 Power Supply Dimensions
    • 2.07 Power Supply Rear Panel Features
    • 2.08 Gas Requirements
    • 2.09 PCH/M 200 Torch Specifications
• SECTION 3: INSTALLATION
  • 3.01 Installation Requirements
    • 3.02 Cables and Leads Identification
    • 3.03 Cables & Leads Identification
    • 3.04 Position the Power Supply
    • 3.05 Primary Power Connections
    • 3.06 Connect Work Cable
    • 3.07 Connect Gas Supply Lines
    • 3.08 Auxiliary Connections
    • 3.09 Connect Torch Leads to the Arc Starter
    • 3.10 Torch Parts Selection
    • 3:11 Fill Cooling System
• SECTION 4: OPERATION
  • 4.01 Power Supply Indicators
    • 4.02 Control Console Features
    • 4.03 Operating Set-up
    • 4.04 System Operation
    • 4.05 Gas Selection
    • 4.06 Power Supply Status Codes
    • 4.07 Cut Quality
    • 4.08 Recommended Cutting Speeds
• SECTION 5: MAINTENANCE
  • 5.01 General Maintenance
    • 5.02 Coolant Filter Cleaning Procedure
    • 5.03 Coolant Replacement Procedure
    • 5.04 Arc Starter Service
    • 5.05 Arc Starter Spark Gap Adjustment
• SECTION 6: REPLACEMENT ASSEMBLIES & PARTS
  • 6.01 Replacement Power Supply
    • 6.02 Leads and Cables
    • 6.03 Power Supply External Replacement Parts
    • 6.04 Power Supply Replacement Parts - Lower Right Side
    • 6.05 Power Supply Replacement Parts - Upper Right Side
    • 6.06 Power Supply Replacement Parts - Lower Left Side
    • 6.07 Power Supply Replacement Parts - Upper Left Side
    • 6.08 Power Supply Replacement Parts - Rear Panel
    • 6.09 Power Supply Replacement Parts - Front
    • 6.10 Recommended Gas Supply Hose
• SECTION 7: TORCH MAINTENANCE
  • 7.01 Introduction
    • 7.02 General Torch Maintenance
    • 7.03 Common Operating Faults
    • 7.04 Inspection and Replacement Consumable Torch Parts
    • 7.05 Troubleshooting Guide
    • 7.06 Servicing Hand Torch Components
    • 7.07 Servicing Machine Torch Components
    • 7.08 Torch And Leads Troubleshooting
• Appendix 1: Control Module
  • Control PCB Connections
    • Remote Functions
    • Remote Connections
• Appendix 2: CCM CPU PCB Layout
• Appendix 3: CCM I/O PCB Layout
• Appendix 4: Pilot PCB Layout
• Appendix 5: Relay and Interface PCB Layout
• Appendix 6: Display PCB Layout
• Appendix 7: System Bias PCB Layout
• Appendix 8: Main Inverter Bottom PCB Layout
• Appendix 9: Main Inverter Top PCB Layout
• Appendix 10: Control and Fault PCB Layout
• Appendix 11: Cap Bias Bottom PCB Layout
• Appendix 12: Cap Bias Top PCB Layout
• Appendix 13: Suppressor PCB Layout
• Appendix 14: gas box layout
• Appendix 15: COOLING DIAGRAM
• Appendix 16: System Schematics
  • System Schematic 380V - 415VAC - pg1
    • System Schematic 380V - 415VAC - pg2
    • System Schematic 400V CE - pg1
    • System Schematic 400V CE - pg2
    • System Schematic 480V - pg1
    • System Schematic 480V - pg2
• Appendix 17: Advanced Troubleshooting
• Appendix 18: Publication History