GE SX TRANSISTOR CONTROL IC3645SR4U404N2 User Manual

Page 17

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DIAGNOSTIC STATUS CODES

SX TRANSISTOR CONTROL

Page 17

January 2000

= Control common tie

= DC buses feeding sensitive analog or digital hardware

= All wiring connected to components associated with

sensitive analog hardware with less than 5V signals (for

example, potentiometers and tachometers)

= Digital tachometers and resolvers

= Dash display cabling

= RS-232 cabling


Note: Signal inputs to analog and digital blocks should be

run as shielded twisted-pair (for example, inputs from

tachometers, potentiometers, and dash displays).


4.2.2.b High-Level Signals (Level H)

High-level signals are designated as level H. These signals

consist of:

= Analog and digital signals greater than 15 V DC and

less than 250 mA

For example, switch inputs connected to battery volts are

examples of level H signals used in drive equipment

cabling.


4.2.2.c Medium-Power Signals (Level MP)

Medium power signals are designated as level MP. These

signals consist of:

= DC switching signals greater than 15 V

= Signals with currents greater than 250 mA and less than

10A

The following are specific examples of level MP signals

used in drive equipment cabling:

= DC busses less than 10 A

= Contactor coils less than 10 A

= Machine fields less than 10 A

4.2.2.d. High Power Signals (Level HP)

Power wiring is designated as level HP. This consists of DC

buses and motor wiring with currents greater than 10 A.

The following are specific examples of level HP signals

used in drive equipment cabling:

= Motor armature loops

= DC outputs 10 A and above

= Motor field loops 10 A and above

4.2.3. Cable Spacing Guidelines

Recommended spacing (or clearance) between cables (or

wires) is dependent on the level of the wiring inside them.

For correct level separation when installing cable, the

customer must apply the general guidelines (section

4.2.3.a), outlined below.

4.2.3.a General Cable Spacing

The following general practices should be used for all

levels of cabling:

= All cables and wires of like signal levels and power

levels must be grouped together.

= In general, different levels must run in separate wire

bundles, as defined in the different classes, identified

above. Intermixing cannot be allowed, unless noted by

exception.

= Interconnecting wire runs should carry a level

designation.

= If wires are the same level and same type signal, group

those wires from one location to any other location

together in multiconductor cables or bind them

together with twine or zip-ties.

= When unlike signals must cross, cross them in 90°

angles at a maximum spacing. Where it is not possible

to maintain spacing, place a grounded steel barrier

between unlike levels at the crossover point.


4.2.4 Cabling for Vehicle Retrofits

Reducing electrical noise on vehicle retrofits requires

careful planning. Lower and higher levels should never

encircle each other or run parallel for long distances.

It is practical to use existing wire runs or trays as long as

the level spacing (see section 4.2.2) can be maintained for

the full length of the run.

Existing cables are generally of high voltage potential and

noise producing. Therefore, route levels L and H in a path

separate from existing cables, whenever possible.

For level L wiring, use barriers in existing wire runs to

minimize noise potential.

Do not loop level L signal wires around level H, level MP, or

HP wires.


4.2.5 RF Interference

To prevent radio frequency (RF) interference, care should

be taken in routing power cables in the vicinity of radio-

controlled devices.


Section 4.2.6 Suppression

Unless specifically noted otherwise, suppression (for

example, a snubber) is required on all inductive devices

controlled by an output. This suppression minimizes noise

and prevents damage caused by electrical surges.


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