Air purging – Sanyo CHX03652 User Manual

Page 190

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5-2

Test Run and Others

1

2

3

4

5

6

7

8

Fig. 5-1

Fig. 5-2

Air and moisture in the refrigerant system may have
undesirable effects as indicated below.

pressure in the system rises

operating current rises

cooling (or heating) efficiency drops

moisture in the refrigerant circuit may freeze and

block capillary tubing

water may lead to corrosion of parts in the

refrigerant system

Therefore, the indoor unit and tubing between the
indoor and outdoor unit must be leak tested and
evacuated to remove any noncondensables and
moisture from the system.

Air Purging with a Vacuum Pump (for Test Run)

Preparation

Check that each tube (both liquid and gas tubes)

between the indoor and outdoor units has been

properly connected and all wiring for the test run

has been completed. Remove the valve caps from

both the gas tube and liquid tube service valves on

the outdoor unit. Note that both liquid and gas tube

service valves on the outdoor unit are kept closed at

this stage.

Leak test

(1) Attach a manifold valve (with pressure gauges)

and dry nitrogen gas cylinder to this service port

with charge hoses.

(2) Pressurize the system to no more than (36 kgf/cm

2

G)

with dry nitrogen gas and close the cylinder valve

when the gauge reading reaches (36 kgf/cm

2

G).

Then, test for leaks with liquid soap.

Manifold gauge

Outlet
Inlet

Vacuum pump

Manifold valve

Pressure
gauge

Lo

Hi

Charge hose

Outdoor unit

Liquid
tube

Gas
tube

Nitrogen gas cylinder
(In vertical standing
position)

Close

Open

Close

Open

Cylinder
valve

Service port ø5/16''

Use a manifold valve for air

purging. If it is not available,

use a stop valve for this

purpose. The “Hi” knob of the

manifold valve must always

be kept closed.

CAUTION

CAUTION

To avoid nitrogen entering

the refrigerant system in a

liquid state, the top of the

cylinder must be higher than

the bottom when you pres-

surize the system. Usually,

the cylinder is used in a

vertical standing position.

(Refer to the previous page.)

Fig. 5-3

1. Air Purging

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