Kohler COMMAND CH18-745 - Manual (Page 113)

7.2
Section 7
Retractable Starter
Figure 7-3. Installing Rope.
10. Tie a slipknot approximately 12 in. from the free
end of rope. Hold the pulley firmly and allow it to
rotate slowly until the slipknot reaches the guide
bushing of the housing.
11. Slip the handle and rope retainer onto the rope.
Tie a single knot at the end of the rope. Install the
rope retainer into the starter handle.
12. Untie the slipknot and pull on the handle until the
rope is fully extended. Slowly retract the rope into
the starter. When the spring is properly tensioned,
the rope will retract fully and the handle will stop
against the starter housing.
Pawls (Dogs) Replacement
To replace the pawls, follow disassembly steps 1-4 and
reassembly steps 3-8 on the following pages. A pawl
repair kit is available which includes the following
components:
Figure 7-2. Removing Starter Handle.
3. Remove the rope retainer from inside the starter
handle. Untie the single knot and remove the rope
retainer and handle.
4. Hold the pulley firmly and untie the slipknot. Allow
the pulley to rotate slowly as the spring tension is
released.
5. When all spring tension on the starter pulley is
released, remove the rope from the pulley.
6. Tie a single knot in one end of the new rope.
7. Rotate the pulley counterclockwise (when viewed
from pawl side of pulley) until the spring is tight
(approximately 6 full turns of pulley).
8. Rotate the pulley clockwise until the rope hole in
the pulley is aligned with the rope guide bushing of
the starter housing.
NOTE: Do not allow the pulley/spring to unwind.
Enlist the aid of a helper if necessary, or
use a C-clamp to hold the pulley in
position.
9. Insert the new rope through the rope hole in the
starter pulley and the rope guide bushing of the
housing. See Figure 7-3.
Keep Pulley
from Rotating Rope
Guide
Bushing
Rope Hole
in Pulley
Description Qty.
Pawl Retainer
Center Screw
Pawl (Dog) Spring
Brake Spring
Starter Pawl (Dog)
Brake Washer
Washer 1
1
2
1
2
1
1
Slipknot
Handle
Knot
Rope Retainer