Warning, Diagrams, Connection diagram – Lincoln Electric COMMANDER 500 IM644-A User Manual

Page 38: Commander 500

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F-2

DIAGRAMS

F-2

COMMANDER 500

CONNECTION DIAGRAM:

BE SURE THAT CONTROL MODULE MODE SLIDE SWITCH IS IN THE "LINCOLN" (CONTACT CLOSURE) POSITION BEFORE ATTEMPTING TO OPERATE

SPOOL GUN

CONTROL MODULE. INCORRECT SWITCH POSITION COULD RESULT IN DAMAGE TO THE CONTROL MODULE AND/OR POWER SOURCE.

K487-25

WARNING

N.B. USE VOLTMETER SWITCH TO SELECT DESIRED ELECTRODE POLARITY. POSITION THE SELECTOR SWITCH TO "WIRE WELDING CV".

"REMOTE" POSITION.

N.D. PLACE IDLE SWITCH IN "HIGH" IDLE POSITION.

PLACE WELDING TERMINALS SWITCH TO "REMOTELY CONTROLLED" POSITION.

N.C. IF OPTIONAL K857 REMOTE OUTPUT CONTROL IS CONNECTED TO 6 PIN RECEPTACLE,PLACE LOCAL REMOTE SWITCH IN

THE ENGINE WELDER OPERATING MANUAL.

N.A. WELDING CABLE MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE OF IMMEDIATE AND FUTURE

APPLICATIONS. SEE OPERATING MANUAL.

K691-10

INPUT CABLE

K488 SG

DAMAGED. THE ENGINE GOVERNOR SETTING IS PRE-SET AT THE FACTORY - DO NOT ADJUST ABOVE RPM SPECIFICATIONS LISTED IN

Keep guards in place.

or service this equipment.

CAUTION :

AN INCREASE IN THE THE AC AUXILIARY VOLTAGE. IF THIS VOLTAGE GOES OVER 140 VOLTS, WIRE FEEDER CONTROL CIRCUITS MAY BE

CONTROL MODULE

Keep away from moving parts.

ANY INCREASE OF THE HIGH IDLE ENGINE RPM BY CHANGING THE GOVERNOR SETTING OR OVERRIDING THE THROTTLE LINKAGE WILL CAUSE

Only qualified personnel should install,use

Do not touch electrically live parts.

Disconnect NEGATIVE (-) BATTERY LEAD

Do not operate with panels open.

7-18-98

M18911

COMMANDER / K691-10 / K488 / K487 SPOOL GUN CONNECTION DIAGRAM

14 PIN WIRE FEEDER

RECEPTACLE

TO WORK

115V RECEPTACLE

6 PIN REMOTE

ELECTRODE

TO WORK

ELECTRODE CABLE

TO CONTROL MODULE

RECEPTACLE

before servicing.

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