Output rectifier, Troubleshooting and repair, Output rectifier bridge test (continued) – Lincoln Electric EAGLE SVM192-A User Manual

Page 60

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(-)

(+)

(+)

(+)

(-)

(-)

OUTPUT RECTIFIER

ENGINE

FIGURE F.4 – LOCATION OF OUTPUT RECTIFIER LEADS

OUTPUT RECTIFIER BRIDGE TEST (continued)

TEST PROCEDURE

1. Remove the spark plug wires to prevent acci-

dental engine kickback or starting.

2. With the 5/16” nut driver, remove the 6 sheet

metal screws from the case top.

3. Remove the rubber gasket (cover seal) from the

lift bail.

4. Remove the fuel cap. The rubber gasket for the

fill tube will come off with the case top.

5. Remove the case top, then replace the fuel

cap.

6. With the 5/16” nut driver, remove the 5 screws

holding the right case side.

7. Remove the right case side by lifting up and

out.

8. Conduct the test with the gasoline engine OFF.

9. Locate the Output Rectifier Bridge behind the

machine case front.

10. With the 7/16” wrench or socket wrench and 6”

extension, remove the nuts and washers hold-

ing the diode bridge pigtails and the heavy cur-

rent-carrying leads to the studs located in the

middle of the rectifier assembly.

Note their

locations and the order of fasteners for

reassembly.

11. Electrically isolate the (-) diode connectors by

slightly bending them back into “free air.”

12. With an ohmmeter or diode tester, check each

of the four diodes from their connector to their

respective heat sinks. See Figure F.4.

13. Reverse the tester leads and check the diodes

again. Diodes should have a low resistance in

one polarity and a very high resistance in the

opposite polarity.

14. Replace any “shorted” or “open” diode bridge

assembly the tests indicate.

15. Reconnect the diode connectors and heavy

leads to their respective studs.

16. Reinstall the case side, case top, fuel cap, lift

bail gasket and spark plug wires.

TROUBLESHOOTING AND REPAIR

F-24

F-24

EAGLE™ 10,000

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