Installation, Electrical output connections, Caution – Lincoln Electric CLASSICII SVM125-A User Manual

Page 12

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ELECTRICAL OUTPUT
CONNECTIONS

See Figure A.1 for the location of the 115 and 230 volt
receptacles, weld output terminals, and ground stud.

WELDING CABLE CONNECTIONS

CABLE INSTALLATION, POLARITY CONTROL,
AND CABLE SIZES

With the engine off, route the electrode and work
cables through the strain relief bracket on the base and
connect to the terminals located below the fuel tank
mounting rail. (See size recommendations below.) For
positive polarity, connect the electrode cable to the ter-
minal marked Positive (+). For Negative polarity, con-
nect the electrode cable to the Negative (-) terminal.
These connections should be checked periodically and
tightened if necessary.

• Loose connections will cause the output terminals to

overheat. The terminals may eventually melt.

• Do not cross the welding cables at the output terminal

connection. Keep the cables isolated and separate
from one another.

When welding at a considerable distance from the
welder, be sure you use ample size welding cables.
Table A.1 lists recommended cable sizes and lengths
for rated current and duty cycle. Length refers to the
distance from the welder to the work and back to the
welder. Cable diameters are increased for long cable
lengths to reduce voltage drops.

Lincoln Electric offers a welding accessory kit with the
properly specified welding cables. See the
Accessories section of this manual for more
information.

INSTALLATION

A-6

A-6

CLASSIC II

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CAUTION

1

3

5

2

FIGURE A.1 - CLASSIC II OUTPUT CONNECTIONS

1. 230 VOLT RECEPTACLE
2. 115 VOLT RECEPTACLE
3. WELD OUTPUT TERMINALS (2)
4. GROUND STUD (LOCATION)
5. CABLE STRAIN RELIEF BRACKET

TABLE A.1 - RECOMMENDED COPPER WELDING CABLE SIZE AND LENGTH

TOTAL COMBINED LENGTH OF ELECTRODE AND WORK CABLES

Cable sizes for combined length of

electrode plus work cable

Amps

Duty Cycle

Up to 200 ft.

200 to 250 ft.

200

100%

1

1/0

250

60%

1

1/0

300

40%

1/0

2/0

4

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