Troubleshooting & repair, Caution – Lincoln Electric CLASSICII SVM125-A User Manual

Page 56

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TROUBLESHOOTING & REPAIR

F-6

F-6

CLASSIC II

Observe Safety Guidelines

TROUBLESHOOTING GUIDE

detailed in the beginning of this manual.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con-
tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call
216-383-2531 or 1-800-833-9353.

PROBLEMS
(SYMPTOMS)

POSSIBLE AREAS OF
MISADJUSTMENT(S)

RECOMMENDED
COURSE OF ACTION

OUTPUT PROBLEMS

The welding output varies abnor-
mally. The auxiliary output remains
constant. The engine is operating
correctly.

1. May be a normal condition. The

machine will normally lose
some output as the components
get heated.

2. Check for loose, worn, dirty, or

poorly seated DC generator
brushes.

3. The armature commutator may

need cleaned.

4. Check for loose or faulty weld-

ing cables.

1. Check the Fine Current Adjust-

ment rheostat for resistance
and proper operation. Normal
resistance is 64 ohms. Check
associated wires for loose or
faulty connections. See the
Wiring Diagram.

2. Perform the

Shunt Field Wind-

ing Test.

3.

Check the Current Range
Selector Switch and contacts
for proper operation.

4. While the machine is loaded,

check the interpole and series
coils for signs of “arcing.” This
condition would point to shorted
turns in the “arcing” coil.

5. The main armature may be

faulty. Check for grounds.

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