Leak testing, High altitude, Pressure testing the gas supply system – Ruud PowerVent AP14236 User Manual

Page 11: Gas supply

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WARNING: Do not attempt to convert this water heater for use with a different type of gas other than the type

shown on the rating plate. Such conversion could result in hazardous operating conditions.

Leak Testing

The water heater and its gas connections

must be leak tested at normal operating

pressures before it is placed in operation.

Turn on the manual gas shut-off

valve near the water heater.

Use a soapy water solution to test for

leaks at all connections and fittings.

Bubbles indicate a gas leak that must

be corrected.

The factory connections to the gas

control (thermostat) should also be leak

tested after the water heater is placed in

operation.

High Altitude

Input rating of this water heater is

based on sea level operation. At higher

elevations the actual input rate may be

lower than the value listed on the rating

label due to the derating of natural gas and

LP gas. This water heater can be installed

at elevation up to 2,000 feet without any

change or modification.

For installation between 2,000 and 7,700

feet, refer to the Venting Information

tables on page 13 and 14 for maximum

vent lengths.
Installations above 7,700 feet are not

authorized.
Contact the local gas supplier for more

information.

Pressure Testing the Gas Supply System

The water heater and its manual gas

shut-off valve must be disconnected from

the gas supply piping system during any

pressure testing of that system at

pressures in excess of 3/8 psi (10.5” w.c.)

for natural gas, or 1/2 psi (14” w.c.) for

LP gas.

The water heater must be isolated from

the gas piping system by closing the

manual gas shut-off valve during any

pressure testing of the gas supply piping

at pressures equal to or less than

3/8 psi (10.5” w.c.) for natural gas, or

1/2 psi (14” w.c.) for LP gas.

Gas Supply

The branch gas supply line to the water

heater should be clean 1/2” black steel

pipe or other approved gas piping

material.
A ground joint union or ANSI design

certified semi-rigid or flexible gas

appliance connector should be installed

in the gas line close to the water heater.

The National Fuel Gas Code (NFGC)

mandates a manual gas shut-off valve: See

(NFGC) for complete instructions.
If flexible connectors are used, the

maximum length shall not exceed 36”

and must meet the requirements in ANSI

Z21.24-Connectors for Gas Appliances.
If lever type gas shut-offs are used,

they shall be T-Handle type.
Compound used on the threaded joints of

the gas piping must be of the type resistant

to the action of LP gas. Use compound

sparingly on male threads only.
A sediment trap should be installed at the

bottom of the gas line.
Do not use excessive force (over 31.5 ft

lbs.) in tightening the pipe joint at the gas

control (thermostat) inlet, particularly if

teflon pipe compound is used, as the valve

body may be damaged.
The inlet gas pressure to the water heater

must not exceed 10.5” w.c. for natural gas,

or 14” w.c. for LP gas. For purposes of

input adjustment, the minimum inlet gas

pressure (with main burner on) is shown

on the water heater rating plate. If high or

low gas pressures are present, contact your

gas supplier for correction.

WARNING: Never use

an open flame to test for

gas leaks, as property

damage, personal injury, or

death could result.

WARNING: Failure to

install a water heater

suitable for the altitude at

the location it is intended to

serve, can result in improper

operation of the appliance

resulting in property

damage and/or producing

carbon monoxide gas, which

could result in personal

injury, or death.

11

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