TOYOTA pmn User Manual
Installation instruction manual, Attention, Lhd/rhd turbo kit mr 2 1zz-fte
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1
INSTALLATION
INSTRUCTION MANUAL
ISS
REVISION RECORD
DATE
REVR.
0
NEW
Oct. 05
1.0
1
Revision
Oct. 05
1.1
ATTENTION
Read this installation instruction manual carefully, before you
start the installation.
Installing this turbo kit requires a skilled “TOYOTA
Pro Technician“ or similar.
When opening packages, first check the contents and the
quantity using a check sheet. After installation operation is
started, request for the missing parts may not be accepted.
TOYOTA MOTORSPORT GMBH
LHD/RHD TURBO KIT
MR 2
1ZZ-FTE
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Table of contents
Document Outline
- PRECAUTIONS
- TABLE OF CONTENTS
- PREPARATION
- VEHICLE LIFT LOCATIONS
- PARTS
- INSTALLATION PROCEDURES
- 1. Introduction
- 2. Parts to be removed (see workshop manual for detailed instructions)
- 3. Vehicle preparation
- 4. Airfilter box heat shield preparation
- 5. Oil-sump preparation
- 6. Underbody protection preparation
- 7. Engine cover preparation
- 8. Cooling fan preparation
- 9. Inlet pipe preparation
- 10. Intercooler preparation
- 11. Pre-catalyser heat shield preparation
- 12. Turbo control system preparation
- 13. Turbo preparation
- 14. Installation engine compartment
- 1. Install exhaust manifold gasket.
- 2. Install exhaust manifold.
- 3. Position Turbo charger.
- 4. Install turbo charger.
- 5. Install Turbo charger bracket.
- 6. Tightening Turbo charger.
- 7. Install water inlet connection.
- 8. Install water outlet connections.
- 9. Waterhose fixation.
- 10. Install protection cap throttle body housing.
- 15. Installation engine compartment lower
- 1. Apply liquid gasket to oil pan.
- 2. Install oil pan.
- 3. Install oil pressure switch extension.
- 4. Install oil pressure switch extension bolt.
- 5. Install oil pressure switch.
- 6. Install Intercooler.
- 7. Install intercooler inlet pipe.
- 8. Install oil pressure tube.
- 9. Install intercooler outlet pipe.
- 16. Installation engine compartment upper
- 1. Install turbo inlet pipe.
- 2. Install turbo inlet pipe bracket.
- 3. Install water hose clamp
- 4. Install VSV t-junction.
- 5. Modify engine ventilation hose.
- 6. Install engine ventilation hose onto engine.
- 7. Install engine ventilation hose onto turbo inlet pipe.
- 8. Install VSV connections.
- 9. Install air filter.
- 10. Prepare air filter box cover.
- 11. Install air filter box cover
- 12. Install exhaust pipe pre-catalyser.
- 13. Install exhaust pipe bracket.
- 14. Install oil return pipe.
- 15. Install oil return hose.
- 16. Install wiring harness.
- 17. Install cooling fan cover.
- 18. Install lambda sensor No. 1
- 19. Install exhaust manifold heat shield.
- 20. Install lambda sensor No..2
- 21. Spark plug exchange
- 17. Install interior compartment
- 18. Parts to be installed (see workshop manual for detailed instructions)