Oil-sump preparation, Install oil return adapter, Cleaning – TOYOTA pmn User Manual

Page 33

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5.

Oil-sump preparation

1. INSTALL OIL RETURN ADAPTER.

(a) Mark the position of the oil return hose adapter.
(b) Punch-mark the drilling position.(spot-weld position)
(c) Pre-drill a 4 mm hole.
(d) Pre-drill to 6.5 mm
(e) Drill the hole out to 12mm.
(f) Remove burrs.

(g) Install the oil return adapter with the nut and copper

gasket and Loctite No.270
K: Adapter (14-1)
K: Nut (14-2)
K: Copper gasket (14-7)
Torque: 45 Nm

(h) Install the oil drain plug with a new gasket.

K: Gasket (14-7)

R

: Oil drain plug

Torque: 37 Nm

2. CLEANING.

(a) Remove all liquid gasket remains from the contact

surface.

(b) Clean the oil-sump in a parts wash system to ensure

all gasket and drilling particles are removed.

NOTICE: Check if the gasket contact surface is

straight and clear due to removal
activities.

Ø 4 mm

Ø 6,5 mm

Ø 12 mm

K

K

K

K

R

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