Installation, Final equipment inspection, Functional test – GE Industrial Solutions ZTSH SERIES 30-4000 AMPS User Manual

Page 7

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Zenith Controls, Inc.

5

ZTSH Operation and Maintenance Manual (43R-1000)

Make all other necessary external control connec-

tions to the appropriate terminal blocks located

on the control panel. Insure that all connections

are tightened to the torque specified in Figure 4.

Final Equipment Inspection

Prior to energizing the transfer switch:

a. Remove any debris incurred due to shipment or installation.

DO NOT

use a blower

since debris may become lodged in the electrical and mechanical components and

cause damage. Use of a vacuum is recommended.

b. Verify that all cabled connections are correct and that phase rotation of both

sources match.

c. Check engine start connections and verify the correct connection of all control wires.

d. Check settings of all timers and adjust as necessary. Also adjust any optional acces-

sories as required.

e. Check the integrity of power connections by verifying actual lug torque values as

specified in this manual.

f. Make sure that all covers and barriers are installed and properly fastened.

Functional Test

The functional testing of the transfer switch consists of manual and electrical tests described

in this section. Before proceeding, refer to the information package supplied with the transfer

switch. Read and understand all instructions and review the operation of all accessories provided.

A manual operator handle is provided with the transfer switch for maintenance purposes

only. Manual operation of the switch must be checked before it is operated electrically.

Both power sources

MUST

be disconnected before manual operation of the switch. Insert

the handle and operate the transfer switch between the Normal and Emergency positions.

The transfer switch should operate smoothly without binding. Return the switch to the

Normal position, remove the handle, and return it to the holder provided.

Before starting the electrical operation test,

check the equipment rating nameplate on the

transfer switch to verify the correct system

voltage. An example of the equipment rating

nameplate is shown in Figure 5.

First, close the Normal source circuit breaker.

The phase relays B1, B2, and B3 will pick up

and the LED indicators will be illuminated.

Verify the phase to phase voltages at the

Normal line terminals.

Installation

(cont’d)

Figure 4

Control Wire Connections

Wire Size (AWG)

18-16

14-8

6-4

Torque Lb. - In.

19

19

36

Figure 5

SERIAL NUMBER:

RATING: VOLTS -

AMPS -

SYSTEM VOLTS:

MODEL NUMBER:

HZ -

PHASE -

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