3 battery over current protection and wire sizing, Battery over current protection and wire sizing – GE Industrial Solutions SG Series 50 & 80 kVA Installation Guide User Manual

Page 20

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3.7.3 Battery over current protection and wire sizing

Please read the safety precautions at the front of this guide carefully, and thoroughly review the
battery manufacturers installation and maintenance manual before connecting the batteries to the
UPS.

If the UPS system has been purchased with an accompanying battery cabinet, that cabinet should
have an integral battery circuit breaker.
If the UPS has been purchased without a battery cabinet or remote rack mounted batteries are to
be used then DC over current protection must be provided by others.

Choose an appropriate DC fuse or circuit breaker using the current data in the chart below.

Minimum battery cable requirement is based on the current data below.

The AC values below are current ratings per phase.

These maximum and nominal ratings should be considered when choosing the appropriate AC

over current protection device.

NEC (National Electric Code) Section 210-20 a rules must be applied.

DC current rating is the nominal battery discharge current which the UPS allows.

(See Fig. 3.7.1-1 and 3.7.1.2)

AC Input Rectifier

AC Input

AC Input

Bypass

DC Input

F1

F3

UPS rating

Nom. Max.

F2

Nom. Max.

F4

SG Series 50 kVA

65.5 A

81 A

60.1 A

65.5 A

81 A

100 A

SG Series 80 kVA

104.7 A

125 A

96.2 A

104.7 A

125 A

159 A

Size of Branch Circuit Over current Protection - All Models: - "CAUTION - To reduce the risk of fire,

only connect UPS to a circuit provided with (See below) maximum amperes branch circuit over

current protection in accordance with the NEC (National Electric Code), NSI / NFPA 70

AC Input Rectifier

AC Input Bypass

AC Input

DC Input

UPS rating

F1

F2

F3

F4

SG Series 50 kVA

110 80

110

110

SG Series 80 kVA

175 125

175

200

WIRING
Wire sizing according to
NEC Section 210-20 (a) Table 310-16
Use 75°C (167°F) copper wire

Wiring requirements:
AC INPUT RECTIFIER:

3-Phase, 3 wire plus Ground

AC INPUT BYPASS:

3-Phase, 4 wire plus Ground

AC OUTPUT:

3-Phase, 4 wire plus Ground

DC INPUT:

2 wire (positive and negative) plus Ground

Maximum cable diameter that terminals can accept

Refer to torque specifications table for torque requirements

UPS rating

Rectifier Input Bypass Input

DC Input

AC Output

GND

SG Series 50 kVA

4/0 AWG

4/0 AWG

4/0 AWG

4/0 AWG

4/0 AWG

SG Series 80 kVA

4/0 AWG

4/0 AWG

4/0 AWG

4/0 AWG

4/0 AWG

Modifications reserved

Page 20/38

OPM_SGS_ISG_50K_80K_0US_V040.doc

Installation Guide SG Series 50 & 80 kVA

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