8 various kinds of tach simulators, 9 commutation using resolver, Vs a two/three phase input current mode amplifier – CONTREX CXB2040 User Manual

Page 20: 11 protection circuits

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CHAPTER 2: THEORY OF OPERATION

2.10 CURRENT MODE IN SINE/RESOLVER OR TRAPEZOIDAL AMPLIFIER

vs. TWO OR THREE PHASE INPUT CURRENT MODE AMPLIFIER:

The fundamental difference between the current mode in sine/resolver or trapezoidal amplifiers and

the two or three phase input current mode amplifiers is that in the former case, the commutation of the

command and feedback signals is done within the amplifier itself. The latter case accepts two or three

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out of phase commutated drive signals. In other words, the user’s controller has to do the

commutation of the command and feedback signals themselves. The user can either input two or three

commutated drive signals. If the user has chosen two phase input, the third phase is generated as the

negative sum of the other two inputs.

2.8 TACHOMETER (VELOCITY MODE) FEEDBACK OPTIONS:

The following is a list of ways one can choose to implement tachometer feedback in order to drive

the motor through a velocity controlled servo loop:

 Brush-type and brushless DC mechanical tachometer.

 Simulated tachometer using the motor commutation signals (PSEUDO-TACH).

 Sinusoidal resolver.

 Simulated tachometer using the encoder signals.

The simplest way to simulate the actual velocity of the motor is by installing a mechanical brush-type

or brushless DC tachometer on the motor shaft which converts the velocity of the motor into DC voltage.

The second method is to synthesize a digital tachometer using the motor commutation signals (refer

to section 2.6).

In the third method, with a sine/resolver amplifier an analogue tachometer signal is generated as part

of the Resolver-to-Digital conversion process and is immediately available for use thru the dip-switch

options for velocity mode(S1-7).

The fourth method is to have an optical encoder installed on the motor shaft to determine the

direction and position of the motor as it runs. The incoming encoder signals are converted into quadrature

clock pulses. The frequency of this clock pulses changes with the velocity of the motor and the up/down

clock output signals change with the direction of which the motor is running at. The frequency of the

clock is then converted into the tach DC voltage signal using the Frequency-to-Voltage converter.

2.11 PROTECTION CIRCUITS:

The High- and Low-Speed Electronic Circuit Breakers(HS/ECB and LS/ECB) protect the amplifier

and motor from being damaged by high motor current(specified max. peak and rms current values). The

Over Temperature and Over Voltage detection circuits will shut off the amplifier when the temperature of

the amplifier or the buss(B+) voltage exceeds a specified limit. Also, there are circuits which limit the

motor from running in either or both directions.

2.9 COMMUTATION USING RESOLVER:


The Resolver-to-Digital converter generates the necessary excitation for the resolver, and converts the
resolver’s sine and cosine signals into position data. This position information is used to amplitude
modulate the velocity error signal into three-phase, sinusoidal and current-error signals like the one in
section 2.3.

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