Blue-White CHEM-PRO C3 ProSeries Diaphragm Pump - Manual (Page 3)

Page 2
TABLE OF CONTENTS
Section Heading Page
1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Available Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.0 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Materials of Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.0 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1 Agency Listings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.0 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.1 Mounting Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.3 Installing Injection Fitting and Strainer . . . . . . . . . . . . . . . . . . . . 7
5.0 Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.1 Wiring Terminal and I/O Schematics . . . . . . . . . . . . . . . . . . . . . 9
6.0 How to Operate Chem-Pro - Control Pad . . . . . . . . . . . . . . . . . . 10
6.1 Mode Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7.0 Mode 0 - Set Remote Start/Stop . . . . . . . . . . . . . . . . . . . . . . . . 12
7.1 Mode 0 - Set TFD Sensitivity. . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7.2 Mode 0 - Set FVS (flow verification system). . . . . . . . . . . . . . . . 14, 15
7.3 Mode 0 - Set 4-20mA Output. . . . . . . . . . . . . . . . . . . . . . . . . . . 16, 17
8.0 Mode 1 - Manual Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 18, 19
8.1 Mode 1 - Manual Operation Screen Shots . . . . . . . . . . . . . . . . . 19
9.0 Mode 2 - 4-20mA Input Operation . . . . . . . . . . . . . . . . . . . . . . . 20, 21
9.1 Mode 2 - 4-20mA Input Screen Shots . . . . . . . . . . . . . . . . . . . . 21
10.0 Mode 3 - Frequency Input (Hz) Operation . . . . . . . . . . . . . . . . . 22, 23
11.0 Mode 4 - Pulse Batch (low speed pulse) Operation . . . . . . . . . . 24, 25
11.1 Mode 4 - Pulse Batch Operation Screen Shots . . . . . . . . . . . . . 25
12.0 Alarm Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
13.0 Volumetric Test - Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
14.0 Priming Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
15.0 Pump Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
15.1 Routine Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . 27
15.2 Cleaning Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
15.3 Motor Brush Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
16.0 Replacement Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
16.1 C2 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
16.2 C3 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
17.0 DFD (Diaphragm Detection System) . . . . . . . . . . . . . . . . . . . . . 32
18.0 Output Versus Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
18.1 C2 Output V. Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
18.2 C3 Output V. Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Page 3
PLEASE READ ENTIRE INSTRUCTION MANUAL PRIOR TO INSTALLATION AND USE.
Congratulations on purchasing Chem-Pro® variable speed Diaphragm Metering Pump. A diaphragm pump is a
type of positive displacement pump used for pumping a variety of fluids.
Your Chem-Pro® pump is pre-configured for diaphragm, pump head and fittings that shipped with your metering
pump.
Please Note: Your new pump has been pressure tested at the factory with clean water before shipping. You may
notice trace amounts of clean water in pump head. This is part of our stringent quality assurance program at Blue-
White Industries.
1.1 Available Models
n Raise metering pump 4-1/2 inches (11.43 cm) off ground or a surface.
n Made out of tough Stainless Steel.
n Provides a stable mounting surface.
Stainless Steel extended brackets allow pump to be securely mounted to most any surface;
floor, shelf, or skid. Brackets lift pump up 4-1/2 inches (11.43 cm), for easy pump access in
hard to reach areas.
Model #
72000-380
Description
Extended Mounting Bracket, 1 Pair, SS, 4 SS Screws
Optional Extended Brackets
1.0 Introduction
LPH
.22 - 22
.22 - 22
.22 - 22
.22 - 22
.38 - 38
.38 - 38
.38 - 38
.38 - 38
.55 - 55
.55 - 55
.55 - 55
.55 - 55
230V AC
C2V253XVA
C2V253XVB
C2V253XVC
C2V253XVD
C2V251XVA
C2V251XVB
C2V251XVC
C2V251XVD
C2V252XVA
C2V252XVB
C2V252XVC
C2V252XVD
115V AC
C2V243XVA
C2V243XVB
C2V243XVC
C2V243XVD
C2V241XVA
C2V241XVB
C2V241XVC
C2V241XVD
C2V242XVA
C2V242XVB
C2V242XVC
C2V242XVD
GPH
.06 - 6.0
.06 - 6.0
.06 - 6.0
.06 - 6.0
.10 - 10
.10 - 10
.10 - 10
.10 - 10
.15 - 15
.15 - 15
.15 - 15
.15 - 15
Fittings
1/2” Male NPT / PVDF
1/2” Female NPT / PVDF
1/2” Hose Barb / PVDF
3/8” Tube compression/ PVDF
1/2” Male NPT / PVDF
1/2” Female NPT / PVDF
1/2” Hose Barb / PVDF
3/8” Tube compression/ PVDF
1/2” Male NPT / PVDF
1/2” Female NPT / PVDF
1/2” Hose Barb / PVDF
3/8” Tube compression/ PVDF
220V AC
C2V263XVA
C2V263XVB
C2V263XVC
C2V263XVD
C2V261XVA
C2V261XVB
C2V261XVC
C2V261XVD
C2V262XVA
C2V262XVB
C2V262XVC
C2V262XVD
ML/Min
3.60 - 360
3.60 - 360
3.60 - 360
3.60 - 360
5.50 - 550
5.50 - 550
5.50 - 550
5.50 - 550
9.20 - 920
9.20 - 920
9.20 - 920
9.20 - 920
Connection Type Feed Rate at 0 PSIg C2V Model Numbers
PSIg (bar)
175 (12)
175 (12)
175 (12)
175 (12)
175 (12)
175 (12)
175 (12)
175 (12)
175 (12)
175 (12)
175 (12)
175 (12)
Max
Pressure
C2V Diaphragm Metering Pump
No Metal in fluid path
Max. 166 Strokes Per Minute
LPH
.96 - 96
.96 - 96
.96 - 96
1.53 - 153
1.53 - 153
1.53 - 153
230V AC
C3V251XVA
C3V251XVB
C3V251XVC
C3V252XVA
C3V252XVB
C3V252XVC
115V AC
C3V241XVA
C3V241XVB
C3V241XVC
C3V242XVA
C3V242XVB
C3V242XVC
GPH
.25 - 25
.25 - 25
.25 - 25
.40 - 40
.40 - 40
.40 - 40
Fittings
1/2” Male NPT / PVDF
1/2” Female NPT / PVDF
1/2” Hose Barb / PVDF
1/2” Male NPT / PVDF
1/2” Female NPT / PVDF
1/2” Hose Barb / PVDF
220V AC
C3V261XVA
C3V261XVB
C3V261XVC
C3V262XVA
C3V262XVB
C3V262XVC
ML/Min
16.00 - 1600
16.00 - 1600
16.00 - 1600
25.50 - 2550
25.50 - 2550
25.50 - 2550
Connection Type Feed Rate at 0 PSIg C3V Model Numbers
PSIg / bar
150 / 10.3
150 / 10.3
150 / 10.3
100 / 6.8
100 / 6.8
100 / 6.8
Max
Pressure
C3V Diaphragm Metering Pump
No Metal in fluid path
Max. 130 Strokes Per Minute
! Chem-Pro® Pumps motor speed is linear over the entire 1% to 100% adjustment range.
! Output versus pressure is nearly linear in all models.
! Feed rates taken in laboratory environment with clean water after 20 minute diaphragm break-in period with a 3 foot (1 meter) suction lift.
Chem-Pro Chem-Pro ® ®