Rockwell Automation 23C PowerFlex 400 AC Drive Packages for Fan & Pump Apps - Manual (Page 91)

Rockwell Automation Publication 23C-IN001B-EN-P - June 2013 91
3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2
Output Power Wiring
Refer to the PowerFlex 400 User Manual for additional detailed information
about output power wiring recommendations and selection.
To connect AC output power wiring from the drive to the motor:
❏ 1. Wire the three-phase AC output power motor leads by routing them
according to the drive option type. Note that you must punch openings in
the option cabinet of the desired conduit size, following NEC and all
applicable local codes and standards. Output power terminal block
specifications are listed in
Table 8 .
Do not route more than three sets of motor leads through a single conduit.
This will minimize cross-talk that could reduce the effectiveness of noise
reduction methods. If more than three drive/motor connections per
conduit are required, shielded cable must be used. If possible, each conduit
should contain only one set of motor leads.
❏ 2. Connect the three-phase AC output power motor leads to terminals
T1, T2, T3 on the output power terminal block (TB2) located inside the
option cabinet.
❏ 3. Tighten the three-phase AC output power terminals to the proper torque
according to drive type as shown in Table 8 .
Table 8 - Output Power Terminal Block Specification
ATTENTION: Unused wires in conduit must be grounded at both ends to avoid a
possible shock hazard caused by induced voltages. Also, if a drive sharing a
conduit is being serviced or installed, all drives using this conduit should be
disabled to eliminate the possible shock hazard from cross-coupled motor leads.
Failure to observe these precautions could result in bodily injury.
ATTENTION: Do not route signal and control wiring with power wiring in the
same conduit. This can cause interference with drive operation. Failure to observe
this precaution could result in damage to, or destruction of, the equipment.
Volts
AC kW Hp Maximum Wire Size (1)
(1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations. If national or local codes require
sizes outside the range, lugs may be used.
Minimum Wire Size Recommended Torque
208V 2.2…5.5 3.0…7.5 8.4 mm 2 (8 AWG) 0.5 mm 2 (22 AWG) 1.5 N•m (13 lb•in)
7.5…15 10…20 16.0 mm 2 (4 AWG) 2.5 mm 2 (14 AWG) 2.3 N•m (20 lb•in)
18.5…22 25…30 35.0 mm 2 (1/0 AWG) 2.5 mm 2 (14 AWG) 2.5 N•m (22 lb•in)
30…37 40…50 350 MCM 10.0 mm 2 (6 AWG) 31.1 N•m (275 lb•in)
460V 2.2…5.5 3.0…7.5 8.4 mm 2 (8 AWG) 0.5 mm 2 (22 AWG) 1.5 N•m (13 lb•in)
7.5…22 10…30 16.0 mm 2 (4 AWG) 2.5 mm 2 (14 AWG) 2.3 N•m (20 lb•in)
30…55 40…75 35.0 mm 2 (1/0 AWG) 2.5 mm 2 (14 AWG) 2.5 N•m (22 lb•in)
75 100 350 MCM 10.0 mm 2 (6 AWG) 31.1 N•m (275 lb•in)
90…110 125…150 350 MCM 10.0 mm 2 (6 AWG) 31.1 N•m (275 lb•in)
132…160 200…250 300 MCM 107.2 mm 2 (4/0 AWG) 29.4 N•m (260 lb•in)
200…250 300…350 500 MCM 300 MCM 40.0 N•m (354 lb•in)