Control and signal wiring – Rockwell Automation 23C PowerFlex 400 AC Drive Packages for Fan & Pump Apps User Manual

Page 92

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92

Rockwell Automation Publication 23C-IN001B-EN-P - June 2013

Chapter 2

3 Contactor Full Feature Bypass with Disconnect Package (Style B/N)

Control and Signal Wiring

Refer to the PowerFlex 400 User Manual for additional detailed information
about control and signal wiring.

The Signal Terminal Block (TB1 Terminals 1…20 and R1…R6) located on the
drive Main Control Board and Control Terminal Block (TB1 Terminals 31…40)
located inside the Option Cabinet provide terminals for interfacing customer
supplied control inputs and outputs. All analog and discrete control wiring will
be made at these terminals. Typical customer control and signal wiring is shown
on the Interconnect drawings,

Figure 84

on page

115

and

Figure 87

on page

118

.

To connect control and signal wiring to the drive package:

1. Wire the control and signal leads by routing them according to the drive

option type. Note that you must punch openings in the option cabinet of
the desired conduit size, following NEC and all applicable local codes and
standards. Control and signal terminal block specifications are listed in

Table 9

.

Control and signal wires should be separated from power wires by at least
0.3 meters (1 foot).

2. Connect the analog and relay output signal wiring to terminals 1…20 and

R1…R6 located on the drive Main Control Board.

3. Connect the control wiring listed below to terminals 31…40 located inside

the Option Cabinet.
Interlock
Freeze/Fire Stats
Autostart
Bypass
Purge
Bypass Running

4. Tighten the control and signal terminals to the proper torque according to

drive type as shown in

Table 9

.

Table 9 - Control and Signal Terminal Block Specifications

Voltage Rating Terminals

Location

Maximum Wire
Size

(1)

(1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations.

Minimum Wire Size Torque

208…460V AC

1…20,
R1…R6

Main Control
Board

1.3 mm

2

(16 AWG)

0.13 mm

2

(26 AWG)

0.5-0.8 N•m (4.4-7
lb•in)

31…40

Option Cabinet 4.0 mm

2

(10 AWG)

0.5 mm

2

(22 AWG)

0.6 N•m
(5.0 lb•in)

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