General information – Bendix Commercial Vehicle Systems EB/ES BRAKES SERVICE MANUAL User Manual
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Section 1: General Information
Foreword ....................................................................................................................................................................................................................... 4
Lining Material Warning ................................................................................................................................................................................................. 5
Model Coverage ............................................................................................................................................................................................................ 6
Parts Nomenclature ....................................................................................................................................................................................................... 8
Model ES-165-7 and EB-165-7 Interchangeability .......................................................................................................................................... 12
EB
™
Roller and ES
™
Cam Interchangeability ................................................................................................................................................... 12
Section 2: Periodic Service
Brake Maintenance Preliminary Steps ........................................................................................................................................................................ 15
Brake Adjustment ........................................................................................................................................................................................................ 15
Brake Operation Check ............................................................................................................................................................................................... 17
Lubrication ................................................................................................................................................................................................................... 17
Periodic Inspections .................................................................................................................................................................................................... 18
Service Intervals .......................................................................................................................................................................................................... 18
Section 3: Removal/Disassembly
Drum Removal ............................................................................................................................................................................................................. 19
Shoe Removal ............................................................................................................................................................................................................. 20
EB models (except EB-150-4L)/ES-165-5, 6, 7D, F, L/ES-150-8D, F/ES-150-6D ........................................................................................... 21
ES-150-4L and EB-150-4L ............................................................................................................................................................................... 23
ES-165-7M
....................................................................................................................................................................................................... 24
ES-165-7H
....................................................................................................................................................................................................... 26
Brake Adjuster Removal .............................................................................................................................................................................................. 28
Camshaft Removal ...................................................................................................................................................................................................... 28
Air Chamber Bracket Removal .................................................................................................................................................................................... 28
Spider Removal ........................................................................................................................................................................................................... 29
Dustshield Removal ..................................................................................................................................................................................................... 29
Cleaning Brake Parts ................................................................................................................................................................................................... 30
Section 4: Inspection
Drum Inspection .......................................................................................................................................................................................................... 31
Shoe and Lining Inspection ......................................................................................................................................................................................... 32
Camshaft Radial Play Inspection ................................................................................................................................................................................. 34
Camshaft Inspection .................................................................................................................................................................................................... 34
Camshaft Bushing and Seal Inspection ....................................................................................................................................................................... 34
Spider Inspection ......................................................................................................................................................................................................... 35
Air Chamber Bracket Inspection .................................................................................................................................................................................. 35
Air Chamber Inspection ............................................................................................................................................................................................... 36
Brake Adjuster Inspection ............................................................................................................................................................................................ 36
Section 5: Repair/Replacement
Camshaft Bushing/Grease Seal Replacement ............................................................................................................................................................ 37
Lining Replacement ..................................................................................................................................................................................................... 38
Section 6: Installation/Assembly
Spider Installation ........................................................................................................................................................................................................ 39
Dustshield Installation (Two Piece) .............................................................................................................................................................................. 39
Dustshield Installation (One Piece) ............................................................................................................................................................................. 40
Air Chamber Bracket Installation ................................................................................................................................................................................. 41
Camshaft Installation ................................................................................................................................................................................................... 42
Cam Head Washer Installation .................................................................................................................................................................................... 42
Brake Adjuster Installation ........................................................................................................................................................................................... 43
Shoe and Lining Installation ........................................................................................................................................................................................ 44
Shoe Installation .......................................................................................................................................................................................................... 46
ES-150-8D, F & 6D .......................................................................................................................................................................................... 46
All EB (except EB-150-4L) and ES-165-5, 6, 7D, F, L ..................................................................................................................................... 47
ES-165-7M
....................................................................................................................................................................................................... 49
ES-165-7H
....................................................................................................................................................................................................... 51
Specifi cation Chart .................................................................................................................................................................................................. 57
General Information