Bendix Commercial Vehicle Systems EB/ES BRAKES SERVICE MANUAL - Manual (Page 3)

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List of Illustrations
Figure 1. How to Use this Manual ................................................................................................................................................................................ 4
Figure 2. Bendix Brake Model Identifi cation ................................................................................................................................................................. 5
Figure 3. Brake Part Nomenclature, General ............................................................................................................................................................... 6
Figure 4. Brake Model Part Nomenclature ................................................................................................................................................................... 7
Figure 4. Brake Model Part Nomenclature, Continued ................................................................................................................................................. 8
Figure 5. EB
™ Roller and ES ™ Cam Contact Pattern .................................................................................................................................................. 12
Figure 6. Parts Identifi cation ....................................................................................................................................................................................... 13
Figure 6. Parts Identifi cation, Continued .................................................................................................................................................................... 14
Figure 7. Vehicle Maintenance Support ...................................................................................................................................................................... 15
Figure 8. Measurement, At Rest ................................................................................................................................................................................. 15
Figure 9. Measurement, 80 psi Applied ...................................................................................................................................................................... 16
Figure 10. Measurement, Brake Applied .................................................................................................................................................................... 16
Figure 11. Brake Adjuster Adjustment ........................................................................................................................................................................ 16
Figure 12. Roller Retainer Removal ........................................................................................................................................................................... 21
Figure 13. Upper Cam Roller and Pin Removal ......................................................................................................................................................... 21
Figure 14. ES-165-7D, L, F Shoe Removal ................................................................................................................................................................ 22
Figure 15. Shoe Removal ........................................................................................................................................................................................... 22
Figure 16. Shoe Return Spring Removal .................................................................................................................................................................... 23
Figure 17. Lower Shoe Removal ................................................................................................................................................................................ 23
Figure 18. Retainer Loop Removal ............................................................................................................................................................................. 24
Figure 19. Roller and Retainer Removal .................................................................................................................................................................... 24
Figure 20. Return Spring Removal ............................................................................................................................................................................. 24
Figure 21. Retaining Ring and Washer Removal ....................................................................................................................................................... 25
Figure 22. Cap Screw Removal .................................................................................................................................................................................. 25
Figure 23. Anchor Pin Removal .................................................................................................................................................................................. 25
Figure 24. Anchor Pin Bushing Removal .................................................................................................................................................................... 25
Figure 25. Retaining Ring and Washer Removal ....................................................................................................................................................... 26
Figure 26. Cap Screw Removal .................................................................................................................................................................................. 26
Figure 27. Anchor Pin Removal .................................................................................................................................................................................. 26
Figure 28. Shoe Removal ........................................................................................................................................................................................... 26
Figure 29. Anchor Pin Bushing Removal .................................................................................................................................................................... 27
Figure 30. Groove Pin Removal ................................................................................................................................................................................. 27
Figure 31. Brake Adjuster Removal ............................................................................................................................................................................ 28
Figure 32. Spider Mounting Hardware Removal ........................................................................................................................................................ 29
Figure 33. Dustshield Mounting Hardware Removal .................................................................................................................................................. 29
Figure 34. Drum Inspection ........................................................................................................................................................................................ 31
Figure 35. Cam Roller Identifi cation ........................................................................................................................................................................... 31
Figure 36. Shoe and Lining Inspection ....................................................................................................................................................................... 32
Figure 37. Brake and Lining Blocks ............................................................................................................................................................................ 33
Figure 38. Camshaft Radial Play Inspection .............................................................................................................................................................. 34
Figure 39. Camshaft Inspection .................................................................................................................................................................................. 34
Figure 40. Spider Inspection ....................................................................................................................................................................................... 35
Figure 41. Air Chamber Bracket Inspection ................................................................................................................................................................ 35
Figure 42. Air Chamber Inspection ............................................................................................................................................................................. 36
Figure 43. Brake Adjuster Inspection .......................................................................................................................................................................... 36
Figure 44. Air Chamber Bracket Bushing Installation ................................................................................................................................................. 37
Figure 45. Camshaft Bushing Installation ................................................................................................................................................................... 37
Figure 46. Lining Rivet (or Bolt) Tightening Sequence ............................................................................................................................................... 38
Figure 47. Installing Spider Mounting Hardware ........................................................................................................................................................ 39
Figure 48. Dustshield Spacing .................................................................................................................................................................................... 39
Figure 49. Designed Interference Fit .......................................................................................................................................................................... 39
Figure 50. Attaching Screw Location .......................................................................................................................................................................... 40
Figure 51. Air Chamber Bracket Mounting Hardware ............................................................................................................................................... 41
Figure 52. Camshaft Installation ................................................................................................................................................................................. 42
Figure 53. Cam Head Washer Installation .................................................................................................................................................................. 42
Figure 54. Shim Washer and Snap Ring Installation .................................................................................................................................................. 43
Figure 55. Brake Adjuster End Play Check ................................................................................................................................................................ 43
Figure 56. Brake Adjuster Lubrication and Adjustment ............................................................................................................................................... 43
Figure 57. Shoe Web Lubrication ............................................................................................................................................................................... 45
Figure 58. Shoe Retaining Spring Installation ............................................................................................................................................................ 45
List of Illustrations and Tables
General Information