Trebor Q-Series Di Water Heater User Manual

Page 29

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Q-SERIES DI HEATER OPERATION / MAINTENANCE MANUAL

PAGE 29

ITEM

DETAILS

Plumbing
Leaks

Visually check DI water lines outside of heater cabinet for signs of leaks at the
connections. (A leak sensor will detect leaks, but this periodic visual check is
recommended.) Also, visually check bottom of cabinet inside heater module
enclosure for DI water leaks. Tighten fitting(s) if necessary. If heater module
is leaking, contact Trebor for instructions.

Overpressure
Relief Drain &
Diaphragm

Visually check the drain line for water running from the heater. The
overpressure burst fitting can start leaking if the system has experienced
pressures above 60 PSIG. The burst fitting can be checked by inspecting the
relief port at the back of the cabinet. No water should be present in the relief
drain since it is required to be plumbed to an open drain. If water is present in
the drain plumbing, the fitting should be replaced.

General
Electronics

Visually check electronics inside control enclosure for any signs of
overheating, deformation, or corrosion.

Solid State
Relays

The SSR’s should be free of corrosion at the terminals and should not have
signs of overheating or deformation. The wires attached to the SSR’s should
be clean and in good condition. Check and tighten mounting screws for
optimum heat transfer to heatsink.

Main Circuit
Breaker

The main circuit breaker should be checked for signs of loose connections at
the termination lugs. Damaged lugs should be replaced. The terminals should
be checked for tightness.

Distribution
Breakers &
Contactors

The distribution breakers and contactors should be checked for signs of loose
connections at termination lugs. Damaged lugs should be replaced. The
terminals should be checked for tightness.

Branch
Circuit
Breakers

These should be checked for signs of loose connections at the termination
lugs. The terminals should be checked for tightness.

Verify torque at least every 6 months with a calibrated torque wrench. Do
not over tighten. Consult factory with questions.

Label

Part

Number

Description

Torque Value

MCB1

Circuit Breaker, 3 Pole, 480VAC, 60-225A

26.0 Nm / 230.1 in-lb

MCB1

98003859

Connection Terminal Block, 6 Wire, 14-6AWG

6.0 Nm / 53.1 in-lb

CB1-4

98003862

Circuit Breaker, 3 Pole, 480VAC, 50A

5.6 Nm / 49.6 in-lb

CONT 1-4

98003864

Contactor, 50A, 400V, 3 Pole, 24VDC

2.5 Nm / 22.1 in-lb

SSR 1-8

98004141

SSR, 125A, 4-32VDC

3.7 Nm / 32.7 in-lb

CBH 1E1-12E2

98003865

Circuit Breaker, 2 Pole, 480VDC, 15A

2.5 Nm / 22.0 in-lb

CB5

98003867

Circuit Breaker, 1 Pole, 480VAC, 3A

2.5 Nm / 22.0 in-lb

CB6

98003866

Circuit Breaker, 3 Pole, 480VAC, 6A

2.5 Nm / 22.0 in-lb

24VDC-PS

98003781

Power Supply, 10A, 320-575VAC, 3 Phase

0.6 Nm / 5.3 in-lb

TLM 1

98004131

16 Channel Temperature Controller

0.4 Nm / 3.1 in-lb

98003505

Connection Block, NO, 24VDC

0.8 Nm / 7.1 in-lb

98003520

Connection Block, NC, 24VDC

0.8 Nm / 7.1 in-lb

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