Ple, the die shown in figure 1, Figure 1 shows the f, Slide bolster – LINK Systems 5100-8 Tonnage & Analog Signal Monitor User Manual

Page 10

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Doc

#:

L-802-1110 Page

8

Rev.

02

SLIDE

BOLSTER

UPPER DIE

Punches

hit at the

same time

SLIDE

BOLSTER

UPPER DIE

Punches

hit at the

same time

TOTAL

200 TONS

100 TONS

100 TONS

LEFT
CHANNEL

RIGHT
CHANNEL

t

1

t

1

t

1

TOTAL

200 TONS

100 TONS

100 TONS

LEFT
CHANNEL

RIGHT
CHANNEL

t

1

t

1

t

1

t

1

t

1

t

1

SLIDE

BOLSTER

UPPER DIE

Punches

hit at the

same time

SLIDE

BOLSTER

UPPER DIE

Punches

hit at the

same time

TOTAL

200 TONS

100 TONS

100 TONS

LEFT
CHANNEL

RIGHT
CHANNEL

t

1

t

1

t

1

TOTAL

200 TONS

100 TONS

100 TONS

LEFT
CHANNEL

RIGHT
CHANNEL

t

1

t

1

t

1

t

1

t

1

t

1

Figure 1: Example Die 1 with Signature


When forces occur on the individual channels at different positions in the stroke (at different times), the
total force depends on the amount of force exerted at any specific position. If the die described in the
previous example had punches of different lengths as shown in Figure 2, the punches would not impact
the material at the same position in the stroke.

SLIDE

BOLSTER

UPPER DIE

Punches

hit at

different

times

SLIDE

BOLSTER

UPPER DIE

Punches

hit at

different

times

TOTAL

100 TONS

60 TONS

40 TONS

LEFT
CHANNEL

RIGHT
CHANNEL

t

1

t

1

t

1

40 TONS

t

2

t

2

t

2

60 TONS

100 TONS

TOTAL

100 TONS

60 TONS

40 TONS

LEFT
CHANNEL

RIGHT
CHANNEL

t

1

t

1

t

1

t

1

t

1

t

1

40 TONS

t

2

t

2

t

2

t

2

t

2

t

2

60 TONS

100 TONS

SLIDE

BOLSTER

UPPER DIE

Punches

hit at

different

times

SLIDE

BOLSTER

UPPER DIE

Punches

hit at

different

times

TOTAL

100 TONS

60 TONS

40 TONS

LEFT
CHANNEL

RIGHT
CHANNEL

t

1

t

1

t

1

40 TONS

t

2

t

2

t

2

60 TONS

100 TONS

TOTAL

100 TONS

60 TONS

40 TONS

LEFT
CHANNEL

RIGHT
CHANNEL

t

1

t

1

t

1

t

1

t

1

t

1

40 TONS

t

2

t

2

t

2

t

2

t

2

t

2

60 TONS

100 TONS

Figure 2: Example Die 2 with Signature


The graph in Figure 2 shows that the punch on the left contacts the material first and exerts a total force
of 100 tons at time t1, with 60 tons distributed to left side of the machine frame and 40 tons distributed
to the right. After the left punch breaks through the material, and at a different position in the stroke, the
punch on the right contacts the material and exerts a total force of 100 tons at time t2, with 60 tons
distributed to the right side of the machine frame and 40 tons distributed to the left. This process would
result in the tonnage monitor displaying that the maximum tonnage measured on the left side of the

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