4 wiring high speed serial bus cable, Wiring high speed serial bus cable, 2 faceplate connections and indicators – LINK Systems 5100-8 Tonnage & Analog Signal Monitor User Manual

Page 54: 3 wiring power for the module, Figure 22: tonnage monitor faceplate

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52 Rev.

02

6.2 Faceplate Connections and Indicators

The faceplate of the Tonnage and
Analog Signal module is labeled for
the connectors that provide for field
connection of devices and wiring back
to the OmniLink controller. The CH1,
CH2, CH3, CH4, CH5, CH6, CH7,
and CH8 connectors are strain gage
inputs (CH5 through CH8 are part of
the 5100-8A option and can read
voltage and current output sensors in
addition to strain gage). The 5100-8A
Option Connector provides 4 outputs
and one opto-isolated input for use
with the analog measurement function
of the option (see section 8.1 on page
69 for information on this option).
The 5100-8C Option Connector
provides connections and power for 4
optional programmable limit switch
outputs and 4 die protection inputs (see
section 8.2 on page 71 for information
on this option). The serial port
connector is used to connect to motor
drives in conjunction with the 5100-
8A option for in-die on-the-fly
adjustment. The High Speed Serial
Bus connector is where the unit
communicates with the operator
terminal and control. The Power
Connector provides the unit with
operating power. There are also two
LED indicators. The red indicator is
lit when the unit is providing
termination to the high speed serial bus
(see section 6.5 on page 54). The
green indicator shows the power status
of the unit and should be steady-on. If blinking, the unit likely has a hardware fault. At a minimum,
The Power Connector, High Speed Serial Bus, and two or more strain gages must be connected for
proper operation.

TONNAGE & ANALOG

SIGNAL MONITOR

C

H

1

C

H

2

C

H

3

C

H

4

C

H

5

C

H

6

C

H

7

C

H

8

R

+

C

S

R

+

C

S

R

+

C

S

R

+

C

S

COM

COM

O1

O2

O3

O4

I1

I2

I3

I4

+24V

TX

RX

GND

R+

R-

T+

T-

COM

O5

O6

O7

O8

I5A

I5B

+24V

SHLD

GND

CANH

CANL

L1

NEU
GND

TERM

PWR

R

+

C

S

R

+

C

S

R

+

C

S

R

+

C

S

Strain Gage Wiring

R = VRef = Reference Voltage
+ = SIG+ = Signal Positive

- = SIG- = Signal Negative

C = GND = Common
S = SHLD = Shield

Power Connector

L1
NEU
GND

= 88-264VAC Line
= 88-264VAC Neutral
= Ground

High Speed Serial Bus

SHLD
GND
CANH
CANL

= Shield
= Blue
= Orange
= White

5100-8C Option Connector

COM
O1 to O4
I1 to I4
+24V

= Common
= PLS Outputs 1 to 4
= DP Inputs 1 to 4
= 24 Volts DC Output

Serial Port

TX
RX
GND
R+
R-
T+
T-

= RS232 Transmit
= RS232 Receive
= Ground
= RS485 Receive +
= RS485 Receive –
= RS485 Transmit +
= RS485 Transmit -

5100-8A Option Connector

COM
O5 to O8
I5A, I5B
+24V

= Common
= Outputs 5 to 8
= Input 5
= 24 Volts DC Output

TONNAGE & ANALOG

SIGNAL MONITOR

C

H

1

C

H

2

C

H

3

C

H

4

C

H

5

C

H

6

C

H

7

C

H

8

R

+

C

S

R

+

C

S

R

+

C

S

R

+

C

S

COM

COM

O1

O2

O3

O4

I1

I2

I3

I4

+24V

TX

RX

GND

R+

R-

T+

T-

COM

O5

O6

O7

O8

I5A

I5B

+24V

SHLD

GND

CANH

CANL

L1

NEU
GND

TERM

PWR

R

+

C

S

R

+

C

S

R

+

C

S

R

+

C

S

TONNAGE & ANALOG

SIGNAL MONITOR

C

H

1

C

H

2

C

H

3

C

H

4

C

H

5

C

H

6

C

H

7

C

H

8

R

+

C

S

R

+

C

S

R

+

C

S

R

+

C

S

R

+

C

S

R

+

C

S

R

+

C

S

R

+

C

S

R

+

C

S

R

+

C

S

R

+

C

S

R

+

C

S

COM

COM

O1

O2

O3

O4

I1

I2

I3

I4

+24V

TX

RX

GND

R+

R-

T+

T-

COM

O5

O6

O7

O8

I5A

I5B

+24V

SHLD

GND

CANH

CANL

L1

NEU
GND

TERM

PWR

TERM

PWR

R

+

C

S

R

+

C

S

R

+

C

S

R

+

C

S

R

+

C

S

R

+

C

S

R

+

C

S

R

+

C

S

R

+

C

S

R

+

C

S

R

+

C

S

R

+

C

S

Strain Gage Wiring

R = VRef = Reference Voltage
+ = SIG+ = Signal Positive

- = SIG- = Signal Negative

C = GND = Common
S = SHLD = Shield

Strain Gage Wiring

R = VRef = Reference Voltage
+ = SIG+ = Signal Positive

- = SIG- = Signal Negative

C = GND = Common
S = SHLD = Shield

Power Connector

L1
NEU
GND

= 88-264VAC Line
= 88-264VAC Neutral
= Ground

Power Connector

L1
NEU
GND

= 88-264VAC Line
= 88-264VAC Neutral
= Ground

High Speed Serial Bus

SHLD
GND
CANH
CANL

= Shield
= Blue
= Orange
= White

High Speed Serial Bus

SHLD
GND
CANH
CANL

= Shield
= Blue
= Orange
= White

5100-8C Option Connector

COM
O1 to O4
I1 to I4
+24V

= Common
= PLS Outputs 1 to 4
= DP Inputs 1 to 4
= 24 Volts DC Output

5100-8C Option Connector

COM
O1 to O4
I1 to I4
+24V

= Common
= PLS Outputs 1 to 4
= DP Inputs 1 to 4
= 24 Volts DC Output

Serial Port

TX
RX
GND
R+
R-
T+
T-

= RS232 Transmit
= RS232 Receive
= Ground
= RS485 Receive +
= RS485 Receive –
= RS485 Transmit +
= RS485 Transmit -

Serial Port

TX
RX
GND
R+
R-
T+
T-

= RS232 Transmit
= RS232 Receive
= Ground
= RS485 Receive +
= RS485 Receive –
= RS485 Transmit +
= RS485 Transmit -

5100-8A Option Connector

COM
O5 to O8
I5A, I5B
+24V

= Common
= Outputs 5 to 8
= Input 5
= 24 Volts DC Output

5100-8A Option Connector

COM
O5 to O8
I5A, I5B
+24V

= Common
= Outputs 5 to 8
= Input 5
= 24 Volts DC Output

Figure 22: Tonnage Monitor Faceplate

6.3 Wiring Power for the Module

The Tonnage & Analog Signal Monitor module receives its power from the Power Connector as shown
in Figure 22. The connector used for this is a double connection plug as shown in Figure 23. This
allows power to be “daisy-chained” from module to module for convenience. However, unlike the high

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