Flowserve CPXV fitted with Mark 3 ASME hydraulics User Manual
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CPXV with Mark 3 ASME hydraulics ENGLISH 71569291 12-14
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CONTENTS
Page
1 INTRODUCTION AND SAFETY ........................... 4
1.1 General ........................................................... 4
1.2 CE marking and approvals .............................. 4
1.3 Disclaimer ....................................................... 4
1.4 Copyright ......................................................... 4
1.5 Duty conditions................................................ 4
1.6 Safety .............................................................. 5
1.7 Nameplate and safety labels ........................... 9
1.8 Specific machine performance ........................ 9
1.9 Noise level ....................................................... 9
2 TRANSPORT AND STORAGE ........................... 10
2.1 Consignment receipt and unpacking ............ 10
2.2 Handling ........................................................ 11
2.3 Lifting ............................................................. 11
2.4 Storage .......................................................... 11
2.5 Recycling and end of product life .................. 11
3 DESCRIPTION .................................................... 12
3.1 Configurations ............................................... 12
3.2 Name nomenclature ...................................... 12
3.3 Design of major parts .................................... 12
3.4 Performance and operating limits ................. 12
4 INSTALLATION .................................................... 13
4.1 Location ......................................................... 13
4.2 Part assemblies............................................. 13
4.3 Foundation .................................................... 13
4.4 Grouting ........................................................ 14
4.5 Piping ............................................................ 14
4.6 Electrical connections ................................... 16
4.7 Protection systems ........................................ 16
5 COMMISSIONING, START-UP, OPERATION AND
SHUTDOWN ...................................................... 17
5.1 Pre-commissioning procedure ...................... 17
5.2 Pump lubricants ............................................ 18
5.3 Open impeller clearance ............................... 20
Direction of rotation ....................................... 20
5.5 Guarding ....................................................... 20
Priming and auxiliary supplies ...................... 20
5.7 Starting the pump .......................................... 21
5.8 Running the pump ......................................... 21
5.9 Stopping and shutdown ................................ 23
5.10 Hydraulic, mechanical and electrical duty ... 23
Page
6 MAINTENANCE ...................................................24
6.1 General ..........................................................24
6.2 Maintenance schedule ...................................24
6.3 Spare parts ....................................................25
6.4 Recommended spares ..................................26
6.5 Tools required ................................................26
6.6 Casing, seal housing and fastener torques ...26
6.7 Setting impeller clearance .............................27
6.8 Renewal clearances ......................................28
6.9 Disassembly ..................................................29
6.10 Examination of parts ....................................30
6.11 Assembly .....................................................30
7 FAULTS; CAUSES AND REMEDIES ..................33
8 PARTS LISTS AND DRAWINGS .........................35
8.1 CPXV with Mark 3 ASME hydraulics .............35
CPXV optional features .................................37
8.3 Parts interchangeability .................................42
8.4 General arrangement drawing .......................42
9 CERTIFICATION ..................................................42
10 OTHER RELEVANT DOCUMENTATION
AND MANUALS ..................................................42
10.1 Supplementary User Instruction manuals ...42
10.2 Change notes ..............................................42
10.3 Additional sources of information.................42