AIRLESSCO SS4550 - Manual (Page 2)

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TABLE OF CONTENTS
Introduction...................................................... 1
Safety Warnings .............................................. 2
Setting Up........................................................ 5
Flushing........................................................... 5
How to Flush ................................................... 6
Starting Up ...................................................... 7
Pressure Relief Procedure .............................. 9
Line Striping Operation.................................. 10
Airless Spray Gun Operation..........................11
Airless Spray Gun ......................................... 12
Airless Spray Troubleshooting....................... 13
Rev Tips ........................................................ 14
Regular Maintanence .................................... 15
Field Troubleshooting .................................... 15
Servicing the Fluid Pump .............................. 16
Servicing the Inlet Valve ................................ 17
Servicing the Outlet Valve ............................. 17
Packing Replacement Procedures ................ 18
Paint System Assembly................................. 20
Prime Valve ................................................... 21
Manifold Filter................................................ 21
Replacement of Electrical Control Board ...... 22
Pressure Calibration on the Control Board.... 22
Clutch Troubleshooting.................................. 23
Clutch Replacement ...................................... 23
Clutch Assembly............................................ 25
Engine Assembly........................................... 25
Power Unit Assembly .................................... 26
First Gun Assembly ....................................... 27
Second Gun Assembly .................................. 27
Ball Valve....................................................... 27
Gun Holder Assembly.................................... 28
Swivel Wheel Assembly - 4550 ..................... 29
Frame Assembly - 4550 ................................ 30
Swivel Lock Assembly - 6050........................ 31
Swivel Wheel Assembly - 6050 ..................... 31
Frame Assembly - 6050 ................................ 32
Suction Assembly .......................................... 33
Striping Accessories ...................................... 33
Airlessco Accessories.................................... 34
1 Filling the Packing Nut/Wet Cup................ 5
2. Spray Tip ................................................... 6
3. Prime Valve ............................................... 6
4. Pressure Control Knob .............................. 6
5. Choke, Fuel, Throttle................................. 6
6. Static Discharge ........................................ 6
7. Spray Gun ................................................11
8. Gun Safety Latch......................................11
9. Major Gun Components ...........................11
10. Spray Tip ..................................................11
11. Airless Spray Gun.................................... 12
12. Oil and Lubrication .................................. 14
13. Fluid Pump .............................................. 16
14. Fluid Pump Connection ........................... 16
15. Fluid Pump Connection ........................... 16
16.Fluid Pump Connection ............................ 16
17. Fluid Pump Connection ........................... 16
18. Fluid Pump Connection ........................... 16
19. Inlet Valve................................................ 17
20. Outlet Valve ............................................. 17
21. V-Packing ................................................ 19
22. V-Packing Cutaway ................................. 19
23. Paint System ........................................... 20
24. Prime Valve ............................................. 21
25. Manifold Filter.......................................... 21
26. Control Board .......................................... 22
27. Belt Tensioning ........................................ 24
28. Clutch Assembly...................................... 25
29. Engine Assembly..................................... 25
30. Power Unit Assembly .............................. 26
31. First Gun Assembly ................................. 27
32. Second Gun Assembly ............................ 27
33. Ball Valve................................................. 27
34. Gun Holder Assembly.............................. 28
35. Swivel Wheel Assembly - 4550 ............... 29
36. Frame Assembly - 4550 .......................... 30
37. Swivel Lock Assembly - 6050.................. 31
38. Swivel Wheel Assembly - 6050 ............... 31
39. Frame Assembly - 6050 .......................... 32
40. Suction Assembly .................................... 33
SECTION FIGURE
Airlessco
5397 N. Commerce Ave, Moorpark, CA 93021
www.airlessco.com • (805) 523-0211