Preventive maintenance – Heatcraft Refrigeration Products II User Manual

Page 30

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30

Preventive Maintenance

CONDENSING UNIT

QUARTERLY

SEMI-ANNUALLY

DATE

DATE

DATE

DATE

Visually inspect unit

✔✔

1

Look for signs of oil stains on interconnection piping and condenser coil. Pay close attention to

areas around solder joints, building penetrations and pipe clamps. Check any suspect areas with an

electronic leak detector

✔✔

2

Check condition of moisture indicator in the sight glass of all systems. Look for indication of moisture or flash gas.

✔✔

3

Check condition of condenser. Look for accumulation of dirt and debris. Clean as required.

✔✔

4

Check for unusual noise or vibration. Take corrective action as required.

✔✔

5

Inspect wiring for signs of wear or discoloration

✔✔

Clean condenser coil and blades

1

Periodic cleaning can be accomplished by using a brush, pressurized water and a commercially

available foam coil cleaner. If foam cleaner is used, it should not be an acid based cleaner. Follow

label directions for appropriate use

2

Rinse until no residue remains

Check operation of condenser fans

1

Check that each fan rotates freely and quietly. Replace any fan motor that does not rotate smoothly

or makes excessive noise.

2

Check all fan blade set screws and tighten as required

3

Check all fan blades for signs of cracks, wear or stress. Pay close attention to the hub and spider.

Replace

blades

as

required.

4

Verify that all motors are mounted securely

Inspect electrical wiring and components

1

Verify that all electrical and ground connections are secure, tighten as required.

2

Check condition of compressor, defrost heater and condenser fan contactors. Look for

discoloration and pitting. Replace as required

3

Check operation and calibration of all timers, relays pressure controls and safety controls

4

Clean electrical cabinet. Look for signs of moisture, dirt, debris, insects and wildlife. Take corrective

action

as

required

5

Verify operation of crankcase heaters by measuring amp draw

Check refrigeration cycle for all systems

1

Check suction and discharge temperatures & pressures. If abnormal take appropriate action

2

Verify that superheat at the compressor conforms to specification. (30F to 45F)

Inspect suction accumulators

1

Inspect all accumulators for signs of leaks and corrosion.

2

Pay close attention to all copper to steel brazed connections

3

Wire brush all corroded areas and peeling paint.

4

Apply an anticorrosion primer and paint as required.

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