Document Outline

• Warranty and Returns Statement
• 1 Introduction
• 2 Installation
  • Unpacking
  • Installation
  • Panel-Mounting
  • Cleaning
• 3 Field Upgrade Options
  • Plug-Modules and Upgradeable Functions
  • Preparing to Install or Remove Plug-in Modules
  • Removing/Replacing Option Modules
  • Replacing the Instrument in its Housing
  • Auto Detection of Plug-in Modules
  • Data Recorder Board
  • Profiler Enabling
    • Entering the Profiler Enable Code
• 4 Electrical Installation
  • Avoiding EMC Problems
    • Cable Isolation & Protection
    • Noise Suppression at Source
  • Sensor Placement (Thermocouple or RTD)
  • Thermocouple Wire Identification
  • Pre-wiring – Cautions, Warnings & Information
  • Connections and Wiring
    • Central Terminal Connections
    • Outer Terminal Connections
    • Power Connections
      • Power Connections - Mains Powered Instruments
      • Power Connections - 24/48V AC/DC Powered Instruments
    • Universal Input 1 Connections
      • Universal Input 1 Connections - Thermocouple (T/C)
      • Universal Input 1 Connections – PT100 / NI120 (RTD) input
      • Universal Input 1 Connections - Linear Volt, mV or mA input
    • Universal / Auxiliary Input 2 Connections
      • Universal Input 2 Connections - Thermocouple (T/C)
      • Universal Input 2 Connections – PT100 / NI120 (RTD) input
      • Universal / Auxiliary Input 2 Connections - Linear Volt, mV or mA input
      • Universal / Auxiliary Input 2 Connections – Potentiometer
    • Base Option 1
      • Base Option 1 Relay Output 4
      • Base Option 1 Linear Output 6
    • Base Option 2
      • Base Option 2 Relay Output 5
      • Base Option 2 Linear Output 7
    • Plug-in Module Slot 1 Connections
      • Plug-in Module Slot 1 – Single Relay Output Module
      • Plug-in Module Slot 1 – Single SSR Driver Output Module
      • Plug-in Module Slot 1 - Triac Output Module
      • Plug-in Module Slot 1 - Linear Voltage or mADC Output module
    • Plug-in module slot 2 Connections
      • Plug-in Module Slot 2 – Single Relay Output Module
      • Plug-in Module Slot 2 - Dual Relay Output Module
      • Plug-in Module Slot 2 – Single SSR Driver Output Module
      • Plug-in Module Slot 2 – Dual SSR Driver Output Module
      • Plug-in Module Slot 2 - Triac Output Module
      • Plug-in Module Slot 2 - Transmitter Power Supply Module
    • Plug-in Slot 3 Connections
      • Plug-in Module Slot 3 – Single Relay Output Module
      • Plug-in Module Slot 3 - Dual Relay Output Module
      • Plug-in Module Slot 3 – Single SSR Driver Output Module
      • Plug-in Module Slot 3 – Dual SSR Driver Output Module
      • Plug-in Module Slot 3 - Triac Output Module
      • Plug-in Module Slot 3 - Transmitter Power Supply Module
    • Plug-in Slot A Connections
      • Plug-in Module Slot A – Basic Auxiliary Input Module
      • Plug-in Module Slot A - Ethernet Communications Module
      • Plug-in Module Slot A - RS485 Serial Communications Module
      • Plug-in Module Slot A – Single Digital Input Module
    • Option C Connections
      • Option C Connections – Multiple Digital Input Module
      • Special Wiring Considerations for Valve Motor Control
• 5 Powering Up
  • Powering Up Procedure
  • Front Panel Overview
  • Display
  • LED Functions
  • Keypad Functions & Navigation
• 6 Messages & Error Indications
  • Plug-in Module Problems
  • Sensor Break Detection
  • Un-Calibrated Input Detection
  • PV Over-range or Under-range Indication
  • Auxiliary Input Over-range or Under-range Indication
  • Cascade-Open
  • Profile Not Valid
  • USB Data Transfer Failure message
  • Getting Help
    • First Level Support
    • Second Level Support
    • Third Level Support
    • Servicing
• 7 Application Setup
  • Pre-commissioning Considerations
• 8 Operation and Configuration Menus
  • Operation Mode
    • Navigating and Adjusting Values in Operator Mode
  • Main Menu
    • Entry into the Main Menu
      • Navigating the Main Menu
    • Unlock Codes
  • Setup Wizard
    • Manual entry to the Setup Wizard
      • Navigating in the Setup Wizard
  • Supervisor Mode
    • Entry into Supervisor Mode
      • Navigating in Supervisor Mode
  • Configuration Menu
    • Entry into the Configuration Menu
      • Navigating the Configuration Menu
  • The USB Menu
    • Entry into the USB Menu
      • Navigating in the USB Menu
  • Recorder Control Menu
    • Entry into the Recorder Control Menu
      • Navigating the Recorder Control Menu
  • Profiler Setup Menu
    • Entry into the Profiler Setup Menu
      • Navigating the Profiler Setup Menu
  • Profiler Control Menu
  • Service & Product Information Mode
    • Entry into Service & Product Information Mode
      • Navigating Product Information Mode
  • Automatic Tuning Menu
    • Entry into the Automatic Tuning Menu
      • Navigating the Automatic Tuning Menu
  • Lost Lock Codes
    • Forcing Lock Code Configuration
• 9 Input Calibration & Multi-point Scaling
  • User Calibration
    • Calibration Reminder
    • Single Point Calibration
    • Two Point Calibration
    • Multi-point Scaling
  • Base Calibration Adjustment
    • Required Equipment
    • Performing a Calibration Check
    • Recalibration Procedure
• 10 Digital Inputs
  • Digital Signal Type
    • Inverting Digital Inputs
  • Soft Digital Inputs
  • Digital Input Functions
    • Single Functions
    • Profile Selection via digital inputs
• 11 Cascade Control
  • Example Cascade Application
  • Normal Cascade Operation
  • Cascade-Open
  • Manual Mode
  • Cascade Tuning
    • To automatically pre-tune a cascade:
    • To manually tune a cascade:
• 12 Ratio Control
  • Stoichiometric Combustion
• 13 Redundant Input
• 14 Valve Motor Drive / 3-Point Stepping Control
  • Special Wiring Considerations for Valve Motor Control
  • Position Feedback
    • Valve Limiting
• 15 Setpoint Sources
  • Loop 1 Setpoint Sources
    • Loop 1 Profile Setpoint
  • Loop 2 Setpoint Sources
    • Loop 2 Profile Setpoint
• 16 Profiler
  • Introduction
  • Profiler Enabling
  • Profile Components
    • Profile Header & Segment Information
    • Profile Starting & Standard Segments
    • Two Loop Profiles
    • Loop-back Segments
  • Profile Running / Holding vs. Hold Segments
  • The Auto-Hold Feature
    • Auto Hold Examples
      • Auto Hold on Dwells
      • Auto Hold on Ramps
  • Profile Cycles & Repeat Sequences
  • Power/Signal Lost Recovery Actions
  • Profile End Actions
  • Profile Abort Actions
• 17 USB Interface
  • Using the USB Port
    • USB Memory Stick Folders & Files
• 18 Data Recorder
  • Recordable Values
    • Recorder Control and Status
    • Uploading Data
  • Additional Features & Benefits from the Recorder
• 19 Controller Tuning
  • PID Sets & Gain Scheduling
  • Automatic Tuning
    • Pre-Tune
    • Auto Pre-Tune
    • Self-Tune
  • Manually Tuning
    • Tuning Control Loops - PID with Primary Output only
    • Tuning Control Loops - PID with Primary & Secondary Outputs
      • Method 1 – For Simple Processes
      • Method 2 – For Asymmetrical Processes
    • Valve, Damper & Speed Controller Tuning
    • Fine Tuning
      • Cycle Times
      • Proportional Bands
      • Integral Time Constant
      • Derivative Time Constant
      • Anti Wind-up
      • Manual Reset
• 20 Serial Communications
  • Supported Protocols
    • RS485 Configuration
      • RS485 Device Addressing
    • Ethernet Configuration
  • Supported Modbus Functions
    • Function Descriptions
      • Function 03 / 04 - Read Holding/Input Registers
      • Function 06 - Write Single Register
      • Function 08 - Loopback Diagnostic Test
      • Function 16 - Write Multiple Registers (0x10 Hex)
      • Function 23 Hex - Read / Write Multiple Registers (0x17 hex)
    • Exception Responses
  • Modbus Parameters
    • Data Formats
  • Parameter Register Address Listings
    • Calibration Reminder Parameters
    • Universal Process Input 1 Parameters
    • Universal Process Input 2 Parameters
    • Digital Input Setup Parameters
    • Plug-in Module Slot A Parameters
    • Plug-in Module Slot 1 Parameters
    • Plug-in Module Slot 2 Parameters
    • Plug-in Module Slot 3 Parameters
    • Output 4 Parameters
    • Output 5 Parameters
    • Linear Output 6 Parameters
    • Linear Output 7 Parameters
    • Loop 1 Setpoint Parameters
    • Loop 2 Setpoint Parameters
    • Aux A Input Parameters
    • Loop 1 Control Parameters
    • Loop 2 Control Parameters
    • Alarm Parameters
    • Recorder & Clock Parameters
    • Display & Security
    • Instrument Data Parameters
    • Profiler Control & Status Parameters
    • Profile Setup via Modbus
      • Instruction Sequence to create a profile at the next available position
      • Instruction Sequence to create a profile at a specified profile position
      • Instruction Sequence to edit an existing Profile Header
      • Instruction Sequence to read a profile
      • Creating or Editing a Profile Header
      • Creating, Editing or Inserting Segments
      • Segment Data
      • Deleting All or Single Profiles
      • Delete a Segment
      • Get Segments Remaining
      • Edit Response Message from Instrument
      • Command Response Data
      • Read a Profile Header Request & Response Sequence
      • Read a Segment
      • Segment Data
      • Read a Profile Name
      • Read Profile Memory Status
      • Read Profile Status
• 21 Glossary
  • Active Setpoint
  • Actual Setpoint
  • Alarm Activation Inhibit
  • Alarm Configuration
  • Alarm Duration Inhibit
  • Alarm Operation
  • Alarm Types
  • Alternate Setpoint
  • Auto Pre-Tune
  • Automatic Reset
  • Auxiliary Input
  • Auxiliary Input Lower Limit
  • Auxiliary Input Offset
  • Auxiliary Input Type
  • Auxiliary Input Upper Limit
  • Band Alarm Value
  • Bar Graphs
  • Bias
  • Bumpless Transfer
  • Calibration
  • Cascade Control
  • Clock Configuration
  • Communications Write Enable
  • Configuration Menu
  • Contactor
  • Continuous Control
  • Control Configuration
  • Control Deviation
  • Control Action
  • Control Enable/Disable
  • Control Power Alarm
  • Control Type
  • Controller
  • Controller Mode
  • Correcting Variable
  • CPU
  • Custom Display Mode
  • Cycle Time
  • Data Recorder
  • Deadband
  • Derivative Action
  • Deviation Alarm
  • Digital Input
  • Direct Acting Control
  • Display Configuration
  • Display Languages
  • Display Resolution
  • Effective Setpoint
  • Engineering Units
  • Ethernet
  • Gain Scheduling
  • Indicator
  • Input Configuration
  • Input Filter Time Constant
  • Input Range
  • Input Span
  • Integral Action
  • Invert Digital Input
  • Latching Output
  • LED
  • Linear Input
  • Linear Output
  • Limit Controller
  • Local Setpoints
  • Lock Codes
  • Logical Output Combinations
    • iii. Examples of Logical Outputs
  • Loop Alarm
  • LSD
  • mADC
  • Main Menu
  • Main Setpoint
  • Manual Loop Alarm Time
  • Manual Mode
  • Manual Reset
  • Master & Slave Controllers
  • Modbus RTU
  • Modbus TCP
  • Minimum Motor On Time
  • Modulating Valve
  • Motor Travel Time
  • Multi-Point Scaling
  • mVDC
  • On-Off Control
  • On-Off Differential
  • On-Off Hysteresis
  • Operation Mode
  • Output Configuration
  • Overlap/Deadband
  • PC Software
  • PD Control
  • PI Control
  • PID Control
  • PID Gain Sets
  • PLC
  • Pre-Tune
  • Power Output Limits
  • Primary Proportional Band
  • Process High Alarm
  • Process Inputs
  • Process Low Alarm n Value
  • Process Variable (PV)
  • Process Variable Offset
  • Profile Control Menu
  • Profile Events
  • Profile Header
  • Profile Segments
  • Profile Setup Menu
  • Profiler
  • Profiler Mode
  • Proportional Control
  • Rate
  • Rate of Change Alarm
  • Ratio Control
  • Recorder Configuration
  • Recorder Option
  • Recorder Menu
  • Relay
  • Remote Setpoint (RSP)
  • Retransmit Output
  • Retransmit Output Scale Maximum
  • Retransmit Output Scale Minimum
  • Reset To Defaults
  • Reverse Acting Control
  • RS485
  • RTD
  • Scaled Input Upper Limit
  • Scaled Input Lower Limit
  • Secondary Proportional Band
  • Self-Tune
  • Sensor Break Pre-Set Power
  • Serial Communications Configuration
  • Serial Communications Option
  • Set Valve Closed Position
  • Set Valve Opened Position
  • Setpoint
  • Setpoint Upper Limit
  • Setpoint Lower Limit
  • Setpoint Ramp Rate
  • Setpoint Selection
  • Setup Wizard
  • Solid State Relay (SSR)
  • Solenoid Valve
  • Supervisor Mode
  • Thermocouple
  • Three Point Stepping Control
  • Time Proportioning Control
  • Trend Displays
  • Tuning
  • Tuning Menu
  • Triac
  • USB Menu
  • Valve Motor Drive Control (VMD)
  • Valve Position or Flow Indication
  • Valve Open & Closed Limits
• 22 PC Software
  • Using the PC Software
  • Instrument Simulation
  • Configuring the Connection
    • Connection from PC to Bottom Configuration Socket
    • Connection from PC to Rear RS485 Communications Option
    • Connection from PC/Network to Ethernet Port
    • Changing the IP Address
    • USB Memory Stick Folders & Files
  • Instrument Configuration
    • Main Parameter Adjustment
    • Extending Functionality via Software
      • LED Functions & Labels
      • Alarm Status Screen Labels
      • Configuring the Supervisor Mode
      • Configuring Custom Display Screens for the Extended Operator Mode
      • Changing the Start-up Splash Screen
      • Changing the Alternate Display Language
  • Profile Creation and Editing
  • Data Recorder Trend Upload & Analysis
    • Uploading Data
    • Analysing Data
    • /Project Documentation
• 23 Specifications
  • Reference Test Conditions
  • Universal Process Inputs
    • General Input 1 and 2 Specifications
    • Thermocouple Input
      • Thermocouple Types & Ranges
      • Thermocouple Performance
    • Resistance Temperature Detector (RTD) Input
      • RTD Types & Ranges
      • RTD Performance
    • DC Linear Input
      • DC Linear Types & Ranges
      • DC Linear Performance
    • Input Functions
  • Auxiliary Input
    • Auxiliary Input A Types & Ranges
    • Auxiliary Input Performance
  • Digital Inputs
    • Digital Input Functions
    • Digital Input Performance
  • Output Specifications
    • Output Module Types
    • Single Relay Output 1-3 Performance
    • Dual Relay Output 2-3 Performance
    • Base Relay 4-5 Output Performance
    • Single SSR Driver Output 1-3 Output Performance
    • Dual SSR Driver Output 2-3 Performance
    • Triac Output 1-3 Performance
    • Single DC Linear Output Types & Ranges
    • DC Linear Output 1, 6-7 Performance
    • 24V Transmitter Power Supply 2-3 Performance
  • Communications
    • Supported Communication Methods
    • PC Configuration Socket
    • RS485
    • Ethernet
    • USB Socket
  • Control Loop(s)
  • Alarms
  • Profiler Option
  • Data Recorder Option
  • Display
  • Operating Conditions
  • Conformance Norms
  • Dimensions
• 24 Pro-EC44 Product Coding
• 25 Table of Contents