Page 20 – Generac Power Systems Recreational Vehicle Generator 5413 User Manual

Page 22

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Section 5
ENGINE DC CONTROL SYSTEM

Page 20

SC - STARTER CONTACTOR

TB - TERMINAL BLOCK, 4 TAB

SP2 - SPARK PLUG, CYL. 2

SP1 - SPARK PLUG, CYL. 1

LED - ALARM INDICATOR
LOP - LOW OIL PRESSURE SWITCH

SCR - STARTER CONTACTOR RELAY
SM - STARTER MOTOR

SW1 - PRIME/START-RUN-OFF SWITCH

FS - FUEL SOLENOID

FP - FUEL PUMP

F1 - FUSE, 7.5A

CH - CHOKE HEATER
CS - CHOKE SOLENOID

IMS - IGNITION MODULE STUD

IM2 - IGNITION MODULE, CYL. 2

HTO - HIGH OIL TEMPERATURE SWITCH
IM1 - IGNITION MODULE, CYL. 1

GRD1 - CONTROL PANEL GROUND
GRD2 - UNIT GROUND STUD

BA - BRUSH ASSEMBLY
CB 1 / CB 2 - SEE CHART

LEGEND

= 12 VOLTS DC

= ALARM CONTROL (PCB)

= DC CONTROL VOLTAGE (PCB)

= SHUTDOWN CONTROL (PCB)

= GROUND

= GROUND CONTROL (PCB)

= FIELD BOOST
= VOLTAGE REGULATOR
DC OUTPUT

= AC VOLTAGE

IM1

IM2

SP1

SP2

12

J1

1 2 3 4 5 6 7 8

10

9

11

13 14

PRINTED CIRCUIT BOARD

J2

CONTROL

ACTUATOR

GOVERNOR

SW1

START
PRIME

STOP

18

17

0

SCR

56

16

F1

0

13

16

56

FP

LOP

HTO

BLK

RED

18A

0

86

0

85

REGULATOR

VOLTAGE

2

2

0

6

22S

4

11S

6

0

4

22S

11S

LED

0

712

CH

CS

0

90

14

RED

BLACK

SM

SC

BATTERY

+

-

12V

SC

0

0

16

16

0

13

POWER WINDINGS

11

BA

33

DPE WINDING

6

2

4

0

44

CB2

CB1

FIELD

BLACK

RED

18

17

0

56

712

0

18

11S

22S

13

16

0

17

REMOTE

PANEL

CONNECTOR

14

712

D

E

G

F

C

B

18

17

H

A

0

GREEN

WHITE

0

13

712

14

0

GREEN

WHITE

0

NEUTRAL CONNECTION

AC CONNECTION

CUSTOMER

BY CUSTOMER

18

15

17

712

86

90

14

85

56

0

18A

4

15

11S

0

14

0

241

FS

14

712

22

44

44

22

22S 22

0

0

0

+

-

CIRCUIT CONDITION – RUNNING:
With the FUEL PUMP (FP) and FUEL SOLENOID (FS) operating
and ignition occurring, the engine should start, and the START-
STOP SWITCH (SW1) is released. This voltage is delivered to the
PCB via Wire 18A to prevent STARTER MOTOR engagement above
a certain rpm.

Printed Circuit Board action terminates DC output to the STARTER
CONTACTOR RELAY (SCR), which then de-energizes to end crank-
ing. PCB action terminates DC output to the CHOkE SOLENOID
(CS).
The choke will go to a position determined by the CHOkE HEATER
(CH).
The LOW OIL PRESSURE SWITCH (LOP) is normally closed. After
startup, engine oil pressure will open the LOP.

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