3. run-in procedure using resistance grid – Miller Electric Big Blue 452P User Manual

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11-3. Run-In Procedure Using Resistance Grid

S-0684

Y

Stop engine.

Y

Do not touch hot exhaust
pipe, engine parts, or load
bank/grid.

Y

Keep exhaust and pipe away
from flammables.

Y

Do not perform run-in
procedure at less than 20
volts weld output and do not
exceed duty cycle or equip-
ment damage may occur.

1

Resistance Grid

Use grid sized for generator rated
output.

Turn Off grid.

2

Welding Generator

Place A/V range switch in maxi-
mum position, A/V control in mini-
mum position, and Output Selector
switch (if present) in either DC
position.

3

Weld Cables

Connect grid to generator weld
output terminals using proper size
weld cables with correct connec-
tors (polarity is not important).

4

Voltmeter

5

Clamp-On Ammeter

Connect voltmeter and ammeter as
shown, if not provided on generator.

Start engine and run for several
minutes.

Set grid switches and then adjust
generator A/V control so load
equals rated voltage and current of
the generator (see nameplate, rat-
ing label, or the specifications sec-
tion in this manual).

Check generator and meters after
first five minutes then every fifteen
minutes to be sure generator is
loaded properly.

.

Check oil level frequently dur-
ing run-in; add oil if needed.

After one hour (minimum), place
A/V control in minimum position,
then shut down grid to remove load.
Run engine several minutes at no
load.

Y

Stop engine and let cool.

6

Engine Exhaust Pipe

Repeat procedure if wetstacking is
present.

1

3

5

+

4

2

6

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