Miller Electric Big Blue 402D User Manual

Page 59

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9-7. Overload Protection (Deutz F4L2011-Powered Units)

Y Stop engine.

.

When a circuit breaker or fuse opens,
it usually indicates a more serious
problem exists. Contact Factory Au-
thorized Service Agent.

1

Fuse F1

2

Fuse F2

F1 and F2 protect the stator exciter wind-

ing from overload. If F1 opens, weld and

generator power is low or stops entirely.

If F2 opens, weld output is low or stops

entirely. 4 kVA/kW generator power is still

available.
3

Circuit Breaker CB4 (Not Shown)

4

Circuit Breaker CB5

(CC/CV Models Only)

5

Circuit Breaker CB6

(CC/CV Models Only)

6

Circuit Breaker CB10 (Not Shown)

7

Circuit Breaker CB11

8

Circuit Breaker CB12

9

Circuit Breaker CB13

10 Circuit Breaker CB14

(Optional − Not Shown)

CB4 protects the welding arc drive (dig)

circuit. If CB4 opens, electrode may stick

to the workpiece more frequently during

low voltage (short arc length) conditions.

CB4 automatically resets when the fault is

corrected.
CB5 protects the 24 volt ac output to re-

mote receptacle RC14, and 24 volt output

to field current regulator board PC1 (CC/

CV models only). If CB5 opens, weld out-

put and 24 volt output to RC14 stops. On

units with optional three-phase genera-

tor, generator power output at receptacle

RC5 also stops if CB5 opens.
CB6 protects the 115 volt ac output to re-

mote receptacle RC14 (CC/CV models

only). If CB6 opens, 115 volt output to

RC14 stops.
CB10 protects the engine battery circuit.

If CB10 opens, the engine will not crank.

CB10 automatically resets when the fault

is corrected.
CB11 protects the engine wiring harness.

On CC models, if CB11 opens the max

OCV circuit does not work and open cir-

cuit voltage is variable at all times (see

max OCV note under Weld Controls in

Section 6-2). If CB11 opens on CC/CV

models, weld output stops (generator

power is still available).
CB12 protects the field flashing circuit. If

CB12 opens, the generator may not ex-

cite at start-up and weld and generator

power output may not be available.
CB13 protects the engine shutdown cir-

cuit. If CB13 opens, the engine cranks but

does not start.
CB14 protects the throttle solenoid on

units with the auto idle option. If CB14

opens, the engine will not run at idle

speed. CB14 automatically resets when

the fault is corrected.
Press button to reset breaker.

2

1

9

8

7

4

802 170-D / Ref. 802 311

5

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