Pre-startup requirements installation – Trane IntelliPak SCWG 020 User Manual

Page 63

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SCXG-SVX01B-EN

63

Pre-Startup
Requirements

Installation

Pre-Startup Checklist

Complete this checklist after installing the
unit to verify all recommended
installation procedures are complete
before unit start-up. This does not replace
the detailed instructions in the
appropriate sections of this manual.
Always read the entire section carefully
to become familiar with the procedures.

Disconnect electrical power to
prevent injury or death from
electrical shock.

Receiving

oInspect unit and components for

shipping damage. File damage claims
immediately with the delivering carrier.

oCheck unit for missing material. Look

for ship-with drives, isolators, filters,
and sensors that are packaged
separately and placed inside the main
control panel, fan section, or
compressor section. See page 9 for
more information on ship-with items.

oCheck nameplate unit data to verify

against the sales order requirements.

Unit Location

oRemove crating from the unit. Do not

remove the shipping skid until the unit is
set in its final position.

oEnsure the unit location is adequate for

unit dimensions, ductwork, piping, and
electrical connections.

oEnsure access and maintenance

clearances around the unit are
adequate. Allow space at the end of the
unit for shaft removal and servicing.
See the “Service Access” section on
page 11.

Unit Mounting

oPlace unit in its final location.

oRemove shipping skid bolts and skid.

oIf using isolators, properly mount using

the isolator placement sheet.

oRemove shipping brackets on the

compressors and supply fan.

oRemove the unit protective shipping

covers.

Component Overview

oVerify the fan and motor shafts are

parallel.

oVerify the fan and motor sheaves are

aligned.

oCheck the belt tension for proper

adjustment.

oEnsure the fan rotates freely.

oTighten locking screws, bearing set

screws and sheaves.

oEnsure bearing locking collars do not

wobble when rotated.

Ductwork

oIf using return ductwork to the unit,

secure it with three inches of flexible
duct connector.

oExtend discharge duct upward without

change in size or direction for at least
three fan diameters.

oUse a 3” flexible duct connection on

discharge ductwork.

oEnsure trunk ductwork to VAV boxes is

complete and secure to prevent leaks.

oVerify that all ductwork conforms to

NFPA 90A or 90B and all applicable
local codes

Water-Cooled Unit Piping

oVerify the condensate drain piping is

complete for the unit drain pan. Install
and tighten the condensate “P” trap
drain plug.

oInstall water piping drain plugs,

economizer header, and condenser
vent plugs.

oMake return and supply water

connections to the unit and/or
waterside economizer piping package
with recommended valves and piping
components. Refer to the “Water
Piping” section on page 34.

oInstall unions to allow waterside

maintenance.

oInstall cooling tower and standby

pumps.

oTreat water to prevent algae, slime,

and corrosion.

oPrevent refrigerant piping from

rubbing against other objects.

Air-Cooled Units Only

oConnect refrigerant lines.

oInstall liquid line filter driers.
Units with Hydronic Heat

oVerify the entering water temperature

sensor is installed upstream of the
hydronic coil.

Units with Electric Heat

oVerify the supply air temperature

sensor is installed downstream of the
electric heat coil.

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WARNING

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