Injection controller – Banks Power Universal Car & Truck: (Gas or Diesel ’50 - 14 Universal) Water-Methanol: Straight-Shot and Double Shot, Vehicle specific applications User Manual

Page 14

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14

97651 v.1.0

the turbocharger at the turbine housing.

Installation requires that the exhaust man-

ifold be drilled near the manifold outlet.

It is recommended that the manifold be

removed from the engine to thoroughly

clean out all metal chips from drilling. All

metal shavings must be cleaned from the

manifold to avoid turbine wheel damage.

2.

Mark location on exhaust manifold

(pre-turbo) where EGT thermocouple will

be mounted so that it will not interfere

with any engine components.

3.

Remove exhaust manifold and cover

the exhaust ports and up-pipe to avoid

debris entering engine or exhaust system.

4.

Drill a

7

16

” hole in exhaust manifold at

marked location perpendicular to manifold

surface. Deburr sharp edges.

5.

Tap the hole for a

1

4

” NPT thread. Check

the thread depth as you tap by periodically

removing the tap and screwing the pipe

coupling into the tapped hole. The coupling

should thread in 3 to 3

1

2

turns hand tight.

Do not install the probe in place at

this time.

: Running the tap too

deeply can prevent the pipe fitting

from properly sealing.

6.

Thoroughly clean exhaust manifold

with solvent to remove any debris and
reinstall exhaust manifold on engine.

: Failure to remove

all metal chips could result in cata-
strophic damage to the turbocharg-
er’s turbine wheel.

7.

Remove the NPT fitting from the ther-

mocouple and install it on the exhaust
manifold. Use supplied anti-seize lubricant
on the threads and torque to 14–16 lb-ft.

8.

Reinstall the exhaust manifold. Apply

anti-seize lubricant to the manifold bolt
threads and torque as specified in service
manual.

9.

Install thermocouple in fitting on

exhaust manifold. See Figure 32

Injection Controller

: A basic mounting panel

is provided to mount injection con-
troller. Other mounting options,
including A-pillar pod mounts, are
available through Banks Power
for vehicle specific mounting. See

Figure 33

1.

Determine where the injection control-

ler (P/N 45020 or 45021) will be mounted
using mounting panel (P/N 63001) and
controller bracket (P/N 63006) where it
will not interfere with driving operations.

Figure 31

Figure 32

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