Banks Power Universal Car & Truck: (Gas or Diesel ’50 - 14 Universal) Water-Methanol: Straight-Shot and Double Shot, Vehicle specific applications User Manual
Page 3
97651 v.1.0
3
Tools Required:
•
1
⁄
4
” and
3
⁄
8
” drive ratchets
• Inch and metric sockets and
3
⁄
8
”
drive extension
• Inch and metric combination or
open-end wrenches
• Standard and Phillips head
screwdrivers
• Standard and needle-nose pliers
• Pocket or X-Acto knife
• Clean shop towels or rags
• Inch-pound or foot-pound torque
wrench
• Electric or pneumatic drill
• Compressed air source and hoses or
extension cords
• 1/4”, 11/32”, and 7/16” drill bits
• 1/8”-27 NPT and 1/4”-18 NPT taps
• Tap handle or equivalent
• Volt meter or multi-meter
• Eye and ear protection
• Permanent marker
Highly recommended tools
and supplies:
• Penetrating oil or light lubricant spray
• Center punch and hammer
• Deburr tool
• Compressed air nozzle
Table of Contents
General Installation Practices . . . . 2
Tools Required. . . . . . . . . . . . . . . . 3
Water-Methanol Injection
Introduction and Safety . . . . . . . . 4
Banks Water-Methanol Injection
System Installation . . . . . . . . . . . . 4
Windshield Washer Reservoir. . 4
Water-Methanol Tank . . . . . . . . 5
Injection Pump . . . . . . . . . . . . . 6
Solenoid . . . . . . . . . . . . . . . . . . . 7
Injection Nozzles . . . . . . . . . . . . 8
Plumbing (Straight-Shot
®
) . . . . 12
Plumbing (Double-Shot
®
). . . . . 13
EGT Thermocouple . . . . . . . . . 13
Injection Controller . . . . . . . . . 14
Wiring. . . . . . . . . . . . . . . . . . . . 15
MAP/TPS Signal
Intercept Harness . . . . . . . . . . 18
Injection Controller
Menus Flow Chart . . . . . . . . . . . . 16
System Setup and Testing . . . . . 19
Test Drive. . . . . . . . . . . . . . . . . . . 25
System Tuning and
Nozzle Selection . . . . . . . . . . . . . 26
Parts list. . . . . . . . . . . . . . . . . . . . 27
Appendix A
Nozzle Flow Rates . . . . . . . . . . . . . . . . 28
Appendix B
Pump Flow Rates . . . . . . . . . . . . . . . . 28
Appendix C
Error Codes & Trouble Shooting . . . . . 28
Appendix D
Common Key-on Power
Fuse Locations . . . . . . . . . . . . . . . . . . . 29