System testing and setup, Figure 42 – Banks Power Universal Car & Truck: (Gas or Diesel ’50 - 14 Universal) Water-Methanol: Straight-Shot and Double Shot, Vehicle specific applications User Manual

Page 19

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97651 v.1.0

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3.

Connect OEM wire harness to pigtail

harness and check for full engagement of
locking mechanism. See Figure 42

4.

Connect 1-pin male connector to the

blue lead of signal harness and check

for full engagement of locking mecha-

nism. See system schematic for reference.
See Figure 43

: Route and secure wiring

where it will not interfere with mov-

ing or hot engine components (along

OEM wiring where possible). Avoid

sharp edges that may damage wiring.

System Testing and Setup

: Use “MENU” button on

injection controller to scroll through a

menu and “SELECT” button to choose

a menu option. See injection control-

ler menu flow chart (pages 16-17) for

an overview of controller menus.

: This section of the

manual will walk you through the

initial purging and pressure test pro-

cess to ensure that your installation

is clean and leak-free. It is critical to

safe system operation that each step

be followed in order, and that any

leaks are corrected before vehicle

operation.

1.

Fill windshield washer fluid reservoir or

high capacity tank with distilled water.

2.

Turn vehicle ignition to on without start-

ing the vehicle. The injection controller

screen should light up and scroll “BANKS

POWER” along with the controller software

version number.

3.

Remove tubing from each injection

nozzle assembly by pressing in the collar

of the push-lock fitting and gently pulling
on tubing. Place end(s) of tubing into a

clear container of suitable size (the high

volume pump can move more than a

gallon of water a minute) and secure con-

tainer in a stable position.

: Tubing must be

disconnected from injection nozzle

assembly while priming pump, oth-

erwise water could flood and dam-

age engine.

4.

Temporarily disconnect the pump pres-

sure switch connector from the signal

harness, or remove one pump pressure

switch lead from the pump. Now, the sys-

tem may be primed and purged by using

the injection controller’s “TEST” mode. To

activate “TEST” mode:

4a.

Scroll through the main menu by

pressing the “MENU” button. Press the

“SELECT” button to select the “OCTL”

(output control) sub-menu.

4b.

Scroll through the “OCTL” sub-menu

by pressing the “MENU” button. Press the

“SELECT” button to select and activate

“TEST” mode. Any connected solenoids

will open, the pump will turn on and run

at 50% duty cycle for 6 seconds, and then

turn off automatically. Let the test mode

run until water flows out of tubing into

clear container, and then turn it off by

selecting “OFF” from the “OCTL” menu.

Figure 42

Figure 43

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