Banks brake installation – Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) Speed Control- Banks Exhaust Brake '03-early 04 User Manual

Page 16

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9 7 0 5 3 v . 8 . 0

(CBC). Install the 2amp fuse on
the harness.
Note: Do not mount CBC
to vehicle at this time. the
Functional test requires visibility
of the green LED on the CBC to
monitor its functionality.

47.

Locate the screw on the

cross bar underneath the steering
column that is left of the data
link connector. unbolt the screw.
Ground the Banks Brake black
wire with the ring terminal at this
location. re-install the screw. see

Figure 14.

48.

Reinstall the cluster bezel

by pressing on it to ensure all the
clips are engaged. secure it with
the original two (2) bolts.

49.

reconnect the electrical

connector to the headlamp switch
bezel. Reinstall this bezel by
gently pushing on it until all clips
are engaged. original two (2)
bolts.

50.

reconnect the four (4)

electrical connections to the
center bezel. Reinstall this bezel
by pushing on it to engage all the
clips. Open the ashtray and cup
holder and reinstall the screw.

Banks Brake

Installation

51.

Locate a hole at the front

end sheet metal bracket on the
driver side (it is behind the front
bumper). slide the top of the
Banks compressor panel over the
bracket. use the supplied

1

2

” x 1”

bolt & nut, and two (2) washers
to temporarily mount compressor
panel upright at this location.
hand tighten the bolt. see Figure

15 for the correct orientation.

52.

align the

5

16

” hole on the

side of the compressor panel so it
touches the sheet metal bracket.
mark the mounting location to
be drilled with a center punch.
remove the pump and drill a

3

8

hole at the mark location on the
sheet metal bracket. remove any
burrs. the supplied

5

16

” bolt &

nut, and two (2) washers are to
be used in this hole to secure the
compressor panel.

53.

Install the 90º swivel push

lock fitting onto the inlet of the
compressor pump. Do not over
tighten.

54.

Inspect the end of the

supplied pneumatic hose and
ensure that the end of the hose
is free from burrs and is cut
squarely. the hose can be
trimmed with a sharp knife or
razor blade. Avoid cutting the
hose with scissors or side cutters
because it will collapse the hose
before it cuts and may cause a
pressure leak in the future.

55.

Cut a 4-ft section from the

supplied air hose. Insert this 4-ft
air hose into the compressor pump
inlet (the 90 deg fitting that was
just installed). to ensure the hose
is installed correctly, pull on it
and it should not come loose.

56.

attach the pneumatic hose

to the air compressor panel by
inserting the hose into the push-
lock fitting as shown in Figure

table 2: Installation Procedures for the Different Exhaust Configurations

No. Banks Brake p/n

Exhaust System

Catalytic Converter

Steps

1

55222

Banks Monster Exhaust

Yes

58 to 64

2

55223

Banks Monster Exhaust

No

65 to 72

3

55224

Stock Exhaust

Yes or No

73 to 81

Figure 18

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