Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) Speed Control- Banks Exhaust Brake '03-early 04 - Manual (Page 18)

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work area or where it could be
inhaled. aLWays use breathing
protection. also inspect the
catalytic converter for damage
(i.e. chips, bent corners, etc.) to
the gridwork. If your catalytic
converter is damaged, it may be
covered under your vehicle’s
emissions warranty.
NOtE: the Banks Brake housing
assembly installation instructions
are different with different
exhaust configurations. Refer
to TABLE 2 for the specific
instructions on your particular
exhaust configuration.
Banks monster
Exhaust with
Catalytic Converter
62.
If the Banks monster
Exhaust is being installed along
with the Banks Brake, follow the
Monster Exhaust instructions for
removal of the stock exhaust and
installation of the Banks monster
turbine Outlet Pipe before
proceeding with the installation of
the Banks Brake.
63.
If the Banks monster
Exhaust has been installed on the
vehicle, locate the intermediate
pipe between the catalytic
converter and the turbine outlet
pipe. remove it by removing the
clamp in front of the converter
and the four (4) bolts on the
turbine outlet pipe. Discard the
old gasket and the clamp. save
the bolts, washers, and nuts for
later use.
NOtE: It may be necessary to
heat the end of the intermediate
pipe with a torch to allow it to be
removed from the vehicle.
64.
slide the new supplied
exhaust clamp on the inlet of
the catalytic converter. Install
the supplied outlet pipe onto the
catalytic converter. Loosely clamp
them together.
65.
Install Banks Brake assembly
between the turbine outlet pipe
and the brake outlet pipe. the
brake actuator shall be oriented
closer to the transmission. see
Figure 19. Place the new supplied
exhaust flange gasket between
the brake assembly and the 4-bolt
exhaust flange. Use the four (4)
sets of bolts, washers and nuts
that were removed previously to
mount the brake housing to the
turbine outlet pipe. snug the nuts
up and adjust the brake housing
to align the two flange halves
with each other. Evenly torque the
flange nuts to 48 ft-lbs.
66.
Engage the exhaust brake
outlet pipe into the larger supplied
V-band clamp. snug the clamp
and ensure that the outlet pipe is
centered on the V-band flange
on the brake housing. torque the
V-band clamp to 12 ft-lbs.
67.
Position and torque the
previously installed exhaust clamp
(in step 60) to 35 ft-lbs as shown in
Figure 20.
68.
Banks brake housing is
installed and skip to Step 82.
Banks monster
Exhaust without
Catalytic Converter
69.
If the Banks monster
Exhaust is being installed along
with the Banks Brake, follow the
Monster Exhaust instructions for
removal of the stock exhaust and
installation of the Banks monster
turbine Outlet Pipe before
proceeding with the installation of
the Banks Brake.
Figure 21