Banks Power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) Speed Control- Banks Exhaust Brake '03-early 04 - Manual (Page 21)

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insulation retainers. there is
one plastic retainer close to the
frame rail behind the wheel on
the driver side, and another one
is on the vehicle body above the
transmission. see Figure 23.
88.
Install one of the supplied
tubing clamps on each of the
pneumatic hose at the same
locations as the two (2) plastic
retainers.
89.
Cut and install the pneumatic
line into the pneumatic fitting
located on the rear of the brake
actuator cylinder (the one farthest
away from the actuator rod and
the lever). retain the remaining
hose for use on the remote vent
line.
NOtE: the hose should be
trimmed as required to allow
the hose to follow the mounting
locations and then gently arc
towards the actuator.
90.
Install one end of the
remaining pneumatic line into the
pneumatic fitting on the forward
end of the brake actuator cylinder.
91.
route the vent line over the
transmission along the previously
installed compressed air line.
Install 2 supplied tubing clamps
on the pneumatic hose at the same
locations as the 2 plastic mounts.
92.
remove the plastic retainers
and install the tubing clamps
onto the studs. Put a
1 ⁄
4
” washer,
a 1 ⁄
4
” external tooth lockwasher,
and 6mm nut (in this order) on
the mounting bolts and lightly
tighten them. align the hoses on
the clamp so they are parallel to
one another. tighten the nuts.
re-install the plastic retainers.
NOtE: make sure to route the
plastic hose away from heat
sources and moving components
to prevent damage to the hose.
93.
Continue to route the vent
line forward along the frame rail
and up. there is a chassis ground
bolt on the vehicle body next to
the transmission. see Figure 24.
use this to mount the vent line
end. trim the line as required to
allow the vent port to be installed
as high as possible. Install a cable
clamp on the air hose at the same
location as the mounting point.
Install the breather assembly on
the end of the vent line. Put a
1 ⁄
4
” washer, a 1 ⁄
4
” external tooth
lockwasher, and 6mm nut (in this
order) on the mounting bolt and
securely tighten the nut.
94.
re-install the wheel house
splash shield with the original 8
bolts.
95.
re-install the tire.
96.
Lower the vehicle.
97.
For 2003 vehicles only,
re-install the black electrical
connector on the driver side with
the original screws and the plastic
retainers.
98.
re-install the electric
connector bracket on the left hand
side of the support below the
steering column in front of the
firewall with the original two (2)
bolts.
99.
re-connect the previously
disconnected ground terminals at
the battery (if there is more than
one battery, re-connect both).
Functional testing
the following testing should
be performed only after the
vehicle has been allowed to
COmPLEtELy COOL. this
test verifies the performance of
the warm-up feature of the brake
system and must be performed
with a cold vehicle.
100.
Verify that the Banks Brake
activation switch is in the “OFF”
Figure 25