American Expedition Vehicles JK HEMI Builder Kit - Installation Guide for 12+ JK Wrangler User Manual
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19. If the upper alternator mounting hole is not a pass through hole, you will need to drill it open. We recom-
mend starting with a 13/64”, then a 21/64”, and finally ending with a 13/32” drill bit (fig 22).
Figure 22: Drill out upper alternator mounting hole.
20. Install AEV supplied fuel lines. Refer back to photo group A.
21. Install alternator and alternator sheild making sure wiring is routed behind. Refer to photo group A.
Torque to 40 ft/lbs. You will use the dipstick bolt from the 3.6L engine for the alternator sheild.
22. Install AEV supplied AC hoses onto power train. Refer to photo group A.
23. Install lower radiator hose using the supplied AEV spring clamps (fig 23). DO NOT use over-the-counter
hose clamps.
24. Install the serpentine belt (fig 23).