intimus POWER 14.87 - Manual (Page 10)

IMPORTANT SAFETY PRECAUTIONS
<< Danger of injury! Keep all loose articles of
clothing, ties, jewelery, long hair or other
loose objects away from opening!
<< Danger of injury! Never insert fingers into ope-
ning!
<< In case of danger switch the machine off with the
mains switch, or with the emergency switch, or
unplug the machine!
<< Always unplug the machine from the mains power
supply before opening the machine!
Repairs may only be performed by trained per-
sonnel!
<< The machine may not be operated by more than
one person at any given time!
The machine was designed for safe operation by “one
person only”.
<< During the shredding process no other work
may be performed on the machine (for example
cleaning, etc.)!
<< The machine is not a toy, and is not suitable for
use by children!
The overall technical safety concept of this machine
(dimensions, feed openings, emergency shutdown
devices etc.) does not provide for any guarantee
regarding hazard-free operation by children.
INSTALLATION SITE:
Before installation, make sure that three-phase electrical
power is available at the installation site (see ”TECHNICAL
DATA” regarding required fusing at the mains outlet).
Note: Observe allowable surface loads for the respective
floor. The machine has a total weight of up to 1040 kg.
The machine may only be used for its intended
purpose!
The machine’s mains connection must be
freely accessible!
The machine should only be operated in
closed rooms within a temperature range of
10 to 40° C!
SUMMARY OF NUMBERED PARTS:
9 = housing (fig. 1, 2 and 4)
10 = table (fig. 1, 2, 4 and 5)
11 = guard panel (fig. 4)
12 = conveyor belt (fig. 1 and 4)
13 = conveyor belt retainer (fig. 1)
14 = eyebolt (fig. 7)
15 = angle guard (fig. 5) (optional)
16 = hopper (fig. 7)
17 = cover flap (fig. 7)
18 = limit switch S8 (fig. 6 and 7)
19 = electrical outlet (fig. 9)
20 = safety switch activator (fig. 8)
21 = shredder base (fig. 7)
22 = limit switch S9 (fig. 6 and 7)
23 = angle brackets (fig. 7)
24 = inlet flap (fig. 7)
25 = discharge flap (fig. 7)
26 = sack frame (fig. 7 and 19)
27 = locking lever (fig. 7)
28 = switch cabinet (fig. 10)
29 = strap roll holder (fig. 10 and 21)
30 = strap roll (fig. 10 und 21)
31 = strap brake (fig. 20 and 21)
32 = baling ram (fig. 22)
33 = strap lifter (fig. 13 and 22)
34 = strap end (fig. 22)
35 = strap hook (fig. 18)
36 = strap clamp (fig. 22)
37 = strap guide (fig. 21)
38 = oil dipstick (fig. 23)
39 = pull cable (fig. 21)
40 = switch flap (fig. 6)
41 = brush strip (fig. 6)
42 = switch cam (fig. 6)
43 = switch cover (fig. 6)
44 = threaded pin (fig. 6)
INSTALLATION OF THE SHREDDER:
For information on installing the shredder, please refer to
the separate installation instructions provided.
MOUNTING THE TABLE (10) (fig. 1, 2, 3):
1. Remove the 3 screws from the housing front panel (9),
as well as the 3 screws from the front of the conveyor
belt retainer (13).
2. Set the table (10) onto the conveyor belt retainer (13),
push it all the way back to the housing (9) and secure it
to the housing front panel and the front of the conveyor
belt retainer with the previously removed screws (fig.
1, 2 and 3).
INSTALLATION OF THE
PROTECTIVE BRACKET (15) (figs. 4 and 5):
If required, the contact surface of the table can be widened
by installing two protective brackets (15) (fig. 5) instead
of the two protective plates (11) (fig. 4) (see also under
“SPECIAL ACCESSORIES”
1. Unscrew each of the 4 screws with washers on the side
wall of the housing (9) on the left and right and on the
table (10) (see arrow markings fig. 4).
2. Remove both protective plates (11) and screw the
two protective brackets (15) onto the side wall of the
housing (9) on the left and right and to the table (10)
with the aid of the previously unscrewed screws and
washers.
INSTALLATION OF THE HOPPER (16) (fig. 6):
1. Release the transport lock (binder) on the outlet flap
(25) and fold the flap down.
2. Take the hopper (16) out of the press compartment,
as shown, place over the filler opening and fix to the
press from inside with the aid of the 7 hexagon socket
screws M6x12.
3. Turn the brush strip (41) on the hopper (16) into the
vertical position (brush points upwards) and fix to the
hopper in this position (use lower hole) with the M6x16
hexagon socket screws and washers provided.
4. Remove both switch covers (43). Undo the threaded
pin (44) on the switch cam (42) of the switch flap (40)
and remove the switch cam. Take out the switch flap
(40), insert into the openings for the switch position in
the hopper (16) above it and fix there again.
5. Fix the limit switch S8 (18) with 2 screws M4x40 and
nuts M4 below the switch cam of the switch flap (40).
Undo the threaded pin (44) (Allen key 2.5 mm), turn
the cam into position and tighten the threaded pin
again.
Attention: the switch cam must be turned in such a
way that with the switch flap hanging straight down,
the switch pin of the switch is situated in the recess of
the switch cam.
6. Fix the limit switch S9 (22) with 2 screws M4x40 and
nuts M4 under the switch cam of the cover flap (17).
Undo the threaded pin (44) (Allen key 2.5mm), turn
the cam into position and tighten the threaded pin
again.
Attention: the switch cam must be turned so that
when the cover flap is closed, the switch pin of the
switch is situated in the recess of the switch cam.
7. Position the two switch covers (43) over the limit
switches and fix each to the hopper with two screws
M5x16 and nuts M5.
ASSEMBLY OF THE COMBINATION (fig. 7, 8 and 9):
1. Push the baler under the shredder. Screw the
shredder and the baler together with the aid of the
two fixing brackets (23) provided with the shredder
(fig. 7).
2. Fix the chain end of the limit switch lock (20) supplied
with the baler to the sub-frame of the shredder (21) in
the hole provided (fig. 8).
3. Insert the actuator (special key) of the limit switch lock
(20) into the limit switch on the baler (fig. 8).
4. Insert the connection plug of the baler into the socket
(19) on the right-hand side of the inner housing wall
of the shredder and lock (fig. 9).
5. Turn the locking lever (27) (fig. 7) through 180° and
screw on the knob provided.
6. Lift the outlet flap up, attach the locking lever to the
flap and push back with the flap attached.
INSTALLING THE STRAP ROLLS (30) (fig. 10):
Remove the strap rolls (30), the strap roll holder (29) and
accessories (strap lifter, pull cable and screws) from the
baling chamber and insert the strap roll holder into the
corresponding opening in the baler as shown. Place the
left and right-hand strap rolls onto the strap roll holder with
the strap ends pointing down.
The remainder of the procedure is described on page
6 and 7, ”BALER OPERATION”, under the heading
”Replacing the Strap Rolls” and ”Inserting the Straps for
a New Bale”.
14.87
89635 6 02/13
10
GB
INSTALLATION
Translation of the Original Operation Manual
Übersetzung der Originalbetriebsanleitung