Chapter 5 handling errors, 1 troubleshooting – IAI America XSEL-S User Manual

Page 167

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Chapter 5 Handling Errors

159

Chapter 5 Handling Errors

5.1 Troubleshooting

If you connect support tools of RC controllers for the purpose of parameter settings, alarm

confirmation, etc., make sure to end X-SEL programs and turn the servo OFF, and do not operate

any axes. If the teaching tool is connected while the servo is still turned ON, an error may be

detected (error No. 458 “Slave driver servo ON signal OFF error” etc.) and displacement may occur

when controlling from X-SEL. Moreover, do not forget to allow RC controller movement mode to

launch PIO when you operate teaching tools and perform control from X-SEL again.

If errors related to axes of extension motion control boards occur, axes where errors occurred (No. 0

to 15) are displayed in Info.1 of the error list. Use this information to check erroneous axes. Teaching

tools for RC are required for RC axes.

If errors occur in movement axes in commands where the execution is completed during axis

movements, such as commands to start electronic CAM and other synchronization movements,

positioning commands enabling position complete band, etc., step No. where errors occurred, which

are displayed in the error list, become the step No. of commands that commanded axis movements,

not step No. being executed when errors occurred.

Phenomenon

Possible cause

Error No. 511 “Extension motion control board axis

servo ON/OFF timeout error” occurs at servo ON or

servo OFF.

There is no response from the RC controller although

servo ON/OFF signal is output from the XSEL

controller.

Cause: [1] Control output port numbers are wrong.

[2] A control I/O cable is disconnected or has

contact failure.

[3] The operation mode prohibits launching

PIO.

Action: [1] Check if the setting of I/O parameters

(extension motion control board control

output port head No.) of X-SEL is correct.

[2] Check servo ON command of a control I/O

cable, erroneous wiring of servo ON status

signal, disconnection, etc.

[3] Check if the operation mode of the RC

controller prohibits launching PIO.

Moreover, check if the MANU mode is set.

Error No. 458 “Slave driver servo ON signal OFF error”

occurs at servo ON or servo OFF.

Cause: Servo ON command from the RC controller is

cut while the servo is ON. The servo ON signal

may be disconnected or the RC controller is in

emergency stop status.

Action: [1] Check servo ON signal of a control I/O

cable, disconnection and/or connection

status of the servo ON status signal.

[2] Check if only the RC controller side is in

emergency stop status.

[3] Check if the servo is turned OFF from the

teaching tool of the RC controller while

servo ON command is being sent from X-

SEL.

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