Flex-a-Lite 4116XJ COOLER KIT - Jeep Cherokee XJ 1987 - 2001 User Manual
Installation instructions, Part #4116xj
COOLER KIT -
Jeep Cherokee XJ 1987 - 2001
Part #4116XJ
Recommended - Rad. / Fan Kit #67108
& Rad. only Kit #67100 for replacement
“Auxiliary transmission cooler” - Automatic Transmission Only
INSTALLATION INSTRUCTIONS
BE SURE THE ENGINE IS OFF AND COOL BEFORE PROCEEDING!
Start installation by laying out all contents of kit and compare to parts list above.
1.
Disconnect transmission lines from radiator. Cap the ends of the metal transmission cooling lines to prevent
2.
line leakage. Be mindful of possible leakage from fittings of radiator during removal of radiator from vehicle.
Remove existing cooler (if applicable):
3.
Because the existing cooler is designed to run through the radiator tank for additional cooling, there is no
longer a place to connect the transmission cooler lines. The replacement Flex-a-lite cooler 4118XJ is a
higher capacity direct fit transmission cooler that will better meet your transmissions’ cooling needs and
improve its life expectancy.
Grill removal:
4.
Remove the headlight beauty rings and then the front grill. Removal of the grill allows you to position the
cooler with connected brackets and make adjustments as necessary.
Rev. 02-15-13 99108 Page 1 of 4
Cooler ........................................ 1 ea.
Brackets, Cooler Mounting ........ 2 ea.
Channel ..................................... 2 ea.
Rubber Hose @ 4ft .................... 2ea.
Instruction Sheet ....................... 1 ea.
Flex-a-lite Decal ......................... 1 ea.
*Hardware Kit ............................ 1 ea.
* Hardware Kit Includes:
bolt hex head 1/4-20 x 1-1/2” ......(4ea)
nut nylock 1/4-20 ........................(4ea)
gatorclip 1/2” ...............................(8ea)
worm drive hose clamp ............... (4ea)
nylon tie straps ........................... (4ea)
plastic spacer .............................. (4ea)
screw PH 1/4-20 x 1/2” ............... (4ea)
Note: Always read instructions and verify kit contents prior to installation.
Note: To view these instructions, visit www.flex-a-lite.com or call 1-877-767-0554
or FAX: (253) 922-0226 for Technical Assistance. It is HIGHLY recommended to read and
review these instructions prior to installation.
Note: Special Tools Required: “tubing cutter” & “flaring tool”