Flex-a-Lite 52389 Jeep Radiator/Fan Wrangler JK Hemi - Manual

1
#52308 Jeep R
adia
tor
W
rangler JK
#52309 Jeep R
adia
tor
W
rangler JK H
emi S
w
ap
#52388 Jeep R
adia
tor/F
an
W
rangler JK
#52389 Jeep R
adia
tor/F
an
W
rangler JK H
emi
Fits MOST Jeep
W
ranglers
, 2007-2013
(Not
e: A
ut
oma
tic tr
ansmissions ma
y r
equir
e an
auxiliar
y tr
ansmission oil c
ooler
. V
ehicle models ma
y
var
y; r
eview the instruc
tions and c
omponen
ts f
or
compa
tibilit
y with y
our v
ehicle pr
ior t
o installa
tion.)
98388 R
ev
. 01-22-14
Scan her
e with y
our smar
tphone t
o see a st
ep
-b
y-st
ep install video
or t
ype h
ttp://y
outu
.be/kMWHsM_WRFs in
to y
our fa
vor
ite br
ow
ser
Remo
ve S
to
ck F
an and S
hr
oud A
ssembly
1. M
ake sur
e eng
ine is c
ool
.
2. Disc
onnec
t nega
tiv
e (-) ba
tt
er
y cable fr
om ba
tt
er
y.
3. R
emo
ve 6 pop
-clips on t
op of g
rille
, t
wist tur
n sig
nal
bulbs and r
emo
ve
, and pop bott
om clips fr
om c
or
e
suppor
t t
o r
emo
ve g
rille
.
4.R
emo
ve 2 phillips scr
ew
s fr
om bumper c
ov
er pla
te and
remo
ve panel
.
5. R
emo
ve tr
ee clips holding t
op and bot
om r
adia
tor
co
ver
. (4 on t
op
, 3 on bott
om, 2 on bott
om sides of
radia
tor)
6. L
oosen clamp a
t thr
ottle body and r
emo
ve sensor
from in
take hose
. R
emo
ve air
bo
x, t
op r
adia
tor hose
, and
ov
er
flo
w bottle
.
7.
Tur
n dr
ainplug a
t fr
on
t passenger side in g
rille and
dr
ain. R
emo
ve bott
om hose and push hose do
wn t
o finish
dr
ain.
8. R
emo
ve fiv
e bolts holding A
C c
ondenser t
o
radia
tor
. (4 on fr
on
t of r
adia
tor
, 1 on dr
iv
ers side)
9.Unplug fan har
ness
, detach tr
ee har
ness on passenger
side
, r
emo
ve bolts a
t t
op of r
adia
tor
, and r
emo
ve r
adia
tor
.
2
Tr
ansf
er R
adia
tor M
oun
ts
1. R
emo
ve the fac
tor
y rubber moun
ts on the bott
om
radia
tor posts as w
ell as the t
op slott
ed holes
.
2. P
lac
e fac
tor
y rubber moun
ts in
to supplied r
adia
tor
br
ackets
.
A
ssemble F
le
x-a-F
it® R
adia
tor
1. A
ttach both br
ackets #30893 flush with t
op of r
adia
tor
tank with 1 each t
-bolt
, w
asher
, and n
ylock per slot
.
2. L
oosely a
ttach br
acket #30894 ~5-3/4”
up fr
om bott
om
of r
adia
tor on P
ASSENGER SIDE ONL
Y with 1 each t
-bolt
,
w
asher
, and n
ylock per slot
.
IF INST
ALLING R
ADIA
TOR ONL
Y KIT
: R
emo
ve y
our
fac
tor
y fan shr
oud and alig
n t
o t
op edge
. A
ttach br
acket
#30895 t
o end tanks using 1 each t
-bolt
, w
asher
, and
nylock
. P
osition so br
acket locks in
to fan shr
oud ma
ting
tab and a
ttach t
op shr
oud tabs with t
-bolt har
dw
ar
e.
3
4
Install N
ew F
le
x-a-F
it® R
adia
tor
NO
TE: F
or H
emi M
ot
orsw
ap A
pplic
ations: A
minimum
clear
anc
e
of
7-7/8
inch
fr
om
the
vehicle
cor
e supp
or
t t
o the engine is needed t
o fit the
radia
tor/fan c
omb
o. S
ome mo
dific
ation ma
y b
e
needed
.
1. G
en
tly lo
w
er the r
adia
tor or r
adia
tor/fan c
ombo in
to
the eng
ine c
ompar
tmen
t and plac
e the lo
w
er post on
passenger side br
acket #30894 in
to the fac
tor
y moun
t,
mak
ing sur
e the t
op br
ackets line up with the fac
tor
y c
or
e
suppor
t moun
ting holes
.
2. M
oun
t t
op br
ackets t
o v
ehicle using st
ock har
dw
ar
e.
3.
Ver
ify hood clear
anc
e of r
adia
tor
. I
f ther
e ar
e an
y
in
ter
fer
enc
es
, loosen br
ackets and adjust wher
e
nec
essar
y.
4. Slide t
-bolts in
to c
or
responding tr
ack on the dr
iv
er
’s
side end tank t
o line up with the r
emaining br
acket
#30894.
Tigh
ten bott
om br
acket moun
ting har
dw
ar
e on
both sides
. T
he r
adia
tor should be secur
ed a
t this poin
t.
5. A
ttach A
C c
ondenser t
o end tanks using the supplied
br
ackets and t
-bolts
. (
Only the 4 moun
ts on the fr
on
t of
the c
or
e will be a
ttached t
o the r
adia
tor)
6. I
nstall and secur
ely clamp the bott
om
“outlet
” r
adia
tor
hose
.
7. I
nstall and secur
ely clamp the t
op
“inlet
” r
adia
tor hose
.
8. M
oun
t o
ver
flo
w bottle in
to fan shr
oud and a
ttach hose
.
9. R
ea
ttach nega
tiv
e (-) ba
tt
er
y cable fr
om ba
tt
er
y.
10. R
eassemble v
ehicle panels
, LEA
VING ST
OCK
RADIA
TOR C
O
VER P
ANELS OFF
.
11. R
efill r
adia
tor with c
oolan
t, and optionally F
le
x-a-
Chill
to pr
ot
ec
t y
our new r
adia
tor fr
om c
or
rosion.