Flex-a-Lite 684 - without controls Black Magic TOYOTA 4x4 (1984-1996 4 & 6 cyl.) - Manual

Prior to Electric Fan installation on all models:
1. Disconnect the battery.
2. Drain approx. 1 quart of fluid from the radiator using the petcock located on the bottom passenger side of the radiator.
(see Diagram A)
3. Disconnect the top radiator hose and position it so it is out of the way.
Diagram A
INSTALLING THE ELECTRIC FAN TO THE RADIATOR
1. Line the bolt holes of the angle brackets with the threaded bolt holes on the radiator flange. The control box will be on
the passengers side of the radiator, the electric fan shroud should be in line with the top radiator tank lip.
2. Bolt the electric fan unit to the radiator flange using the original shroud bolts and washers.
(see Diagram A)
3. Tighten the angle brackets to the electric fan.
TOYOTA 4x4 (1984-1996 4 & 6 cyl.)
Rev. 02-09-10 99674 Page 1 of 3
4- Cylinder Applications
4. Remove the air tubing running between the throttle body and the air filter / air flow meter housing.
(This is positioned directly over the original fan.)
5. Remove the (4) bolts and washers that fasten the shroud to the radiator. Important: Save these bolts and washers for
use later. Remove the shroud.
6. Remove the (4) nuts that fasten the fan clutch to the water pump pulley. Remove the clutch. (It is not necessary to
remove the fan from the fan clutch.)
7. Important: Because the water pump pulley studs are not threaded completely, it is necessary to put 2 of the smaller
provided washers on each of the water pump pulley studs; then replace the nuts and tighten.
6-Cylinder Applications
4. Remove the (4) bolts and washers that
fasten the shroud to the radiator.
Important: Save these bolts and
washers for use later.
5. Remove the (4) nuts that fasten the
fan clutch to the water pump pulley.
(It is not necessary to remove the
fan from the fan clutch.)
6. Remove the shroud, fan and clutch by lifting
straight up and out.
7. Important: Because the water pump pully
studs are not threaded completely, it is
necessary to put 2 of the smaller provided
washers on each of the water pump pulley
studs; then replace the nuts and tighten.
Electric Fan Assembly
1. Attach the temperature control knob
to the control box.
2. Fasten the angle brackets to the
ends of the square tubing using the
(4) bolts provided.
Important: Do not tighten completely, leave 1 full turn.
Installation Instructions
#674 - with controls
#684 - without controls