Flex-a-Lite 52389 Jeep Radiator/Fan Wrangler JK Hemi - Manual (Page 2)

98275 R
ev
. 01-22-14
9
Ignition-
con
tr
olled P
ow
er S
our
ce
1. L
oca
te the fuse bo
x.
2. F
ind a cir
cuit tha
t is hot when the key is in the
ON
position. 3. A
ttach the included fuse tap t
o the fuse
. A
ttach a f
e-
male c
onnec
tor t
o the thin r
ed wir
e included and c
onnec
t
to the fuse tap
.
4. A
ttach pink f
emale c
onnec
tor t
o end of the wir
e and
connec
t t
o t
er
minal #9 on
VSC.
NO
TE:DO NO
T use the DRL or br
ak
e/tailligh
t fuse!
W
ha
t’s N
ex
t?
Reg
ist
er y
our pr
oduc
t f
or w
ar
ran
ty a
t
http://aut
omotiv
e.fle
x-a-lit
e.c
om/w
ar
ran
ty
-reg
istr
ation/
Enjo
y y
our F
le
x-a-lit
e per
for
manc
e c
ooling pr
oduc
t!
If y
ou need fur
ther assistanc
e, please c
on
tac
t t
ech ser
vic
es
at 253-922-2700 M
-F 8:00am-5:00pm PST
.
10
Fan
W
iring I
nstr
uc
tions
FOLL
OW
THESE INSTRUC
TIONS C
AREFULL
Y
TO A
VOID
D
AM
AGING
THE C
ONTR
OL UNIT
, F
AN MO
TORS AND
YOUR
VEHICLE!
WHEN CRIMPING
WIRES, AL
W
AY
S USE A
QU
ALIT
Y CRIMPING
TOOL (DO NO
T USE PLIERS OR
O
THER DE
VICES).
5
or
ange
VSC M
oun
ting
1. loca
te a moun
ting poin
t f
or the
VSC near inlet of the
radia
tor
. T
he c
on
tr
ol unit needs t
o be plac
ed within
2-f
eet of r
adia
tor inlet hose f
or t
emp
. pr
obe plac
emen
t.
On the f
ender w
ell ne
xt t
o the r
adia
tor ma
y be a c
on
ve
-
nien
t loca
tion.
2. A
ttach the c
on
tr
ol unit using the scr
ew
s pr
ovided
.
6
Con
tr
oller
W
iring
1. U
sing the lar
ge y
ello
w butt c
onnec
tors pr
ovided
, a
ttach
a length of the thick (10 A
WG) r
ed wir
e t
o the or
ange
mot
or wir
es a
t the fan.
2. A
ttach a length of the thick (10 A
WG) black wir
e t
o
the black mot
or wir
es a
t the fan. Onc
e the fan is in plac
e,
these will a
ttach t
o the c
on
tr
ol unit
.
7
8
Connec
t P
ow
er L
eads
1. D
et
er
mine the length needed t
o run thick r
ed and
black wir
e fr
om the
VSC t
o the ba
tt
er
y t
er
minals and tr
im
appr
opr
ia
tely
.
2. C
rimp a lar
ge y
ello
w r
ing c
onnec
tor t
o one end of each
wir
e and c
onnec
t the black wir
e t
o the nega
tiv
e (-)
ba
tt
er
y t
er
minal
, but DO NO
T c
onnec
t the r
ed wir
e y
et!
3. U
sing butt c
onnec
tors
, c
onnec
t the fuse holder
pr
ovided inline with the r
ed wir
e.
11
Reassemble A
nd
Test
1. I
nser
t t
emp
. pr
obe near inlet hose
, lea
ving 1/4”
of the
pr
obe stick
ing out fr
om the c
or
e.
Be c
ar
eful not t
o
damage r
adia
tor c
or
e.
2.
Tur
n Ig
nition on. I
f the LED far
thest fr
om
VSC po
w
er
wir
es does not tur
n on af
ter 6 sec
onds
, check 12V po
w
er
going t
o t
er
minal #9.
3.
W
ith eng
ine running
, tur
n A/C on.
The fan should be
running and 3 of the LEDs should be lit
. I
f not
, v
er
ify A/C
clut
ch is engaged and c
or
rec
t sig
nal wir
e is tr
igger
ed
.
3.
Tur
n A/C off
. L
et v
ehicle w
ar
m up t
o nor
mal oper
ating
temper
atur
e. A
djust scr
ew t
er
minal clock
wise t
o incr
ease
tur
n-
on t
emper
atur
e and c
oun
ter
-clock
wise t
o decr
ease
temper
atur
e.
NO
TE:
THE SCRE
W
TERMINAL ONL
Y
RO
TA
TES 3/4 OF A
TURN. IF
TURNED BEY
OND IT
S
LIMIT
S
THE
TERMINAL
WILL BREAK!
4. Onc
e desir
ed t
emper
atur
e is set
, let the eng
ine idle
and make sur
e the fan c
ycles t
o main
tain desir
ed
temper
atur
e. M
ake sur
e the fan is pulling air thr
ough
the r
adia
tor t
ow
ar
d the eng
ine
.
5. R
eassemble v
ehicle t
op off c
oolan
t.
The F
le
x-a-lit
e Limit
ed
W
arr
an
ty
Fle
x-a-lit
e
Consolida
ted
, 7213-45th
St
. Ct
. E
.
Fif
e,
W
A
98424,
Telephone
N
o. 253-922-2700, w
arr
an
ts t
o the original pur
chasing user
, tha
t all
Fle
x-a-lit
e
pr
oduc
ts
to
be
fr
ee
of
def
ec
ts
in
ma
terial
and
w
or
kmanship
for
a
perio
d
of
365
da
ys
(1
year)
fr
om
da
te
of
pur
chase
. F
le
x-a-lit
e
pr
oduc
ts
failing
within
365
da
ys
(1
year)
fr
om
da
te
of
pur
chase
ma
y
be
returned
to
the fac
tor
y thr
ough the p
oin
t of pur
chase
, tr
ansp
or
ta
tion char
ges
pr
epaid
. I
f,
on
insp
ec
tion,
cause
of
failur
e
is
det
ermined
to
be
def
ec
tiv
e
ma
terial or w
or
kmanship and not b
y misuse
, ac
ciden
tal or impr
op
er
installa
tion,
Fle
x-a-lit
e
will
replac
e
the
fan
fr
ee
of
char
ge
, tr
ansp
or
ta
tion
pr
epaid
. F
le
x-a-lit
e will not b
e liable f
or inciden
tal
, pr
ogr
essiv
e or
consequen
tial damages
. S
ome sta
tes do not allo
w the e
xclusion or
limita
tion of inciden
tal or c
onsequen
tial damages
, so the ab
ov
e
limita
tion or e
xclusion ma
y not apply t
o y
ou
. T
his w
arr
an
ty giv
es y
ou
sp
ecific
legal
righ
ts
and
you
ma
y
ha
ve
other
righ
ts
, which
var
y
fr
om
sta
te
to sta
te
. T
he F
le
x-a-lit
e w
arr
an
ty is in c
omplianc
e with the
M
agnuson-M
oss
W
arr
an
ty A
ct of 1975.