Remove stock parts – GReddy TURBO KITS: VW Golf 1.8T 2002-05 / TD04-19T User Manual

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2.Remove Stock Parts

Please refer to the manufacture repair manual for removing stock

components.

2-1 Disconnect the batter (-) terminal.

2-2 Remove the engine cover.

2-3 Remove the right side engine under cover.

2-4 Drain the engine oil and coolant fluid

2-5 Remove the compression tube heat insulator.

2-6 Remove any hoses or tubes from the air filter box to the turbo charger.

2-7 Remove the air box and intake hose Assy.

After, remove the waste gate bypass regulator valve and charge pressure bypass

valve from the intake hose.

Mark

Turbo side

Rear

2-8 Remove the front exhaust pipe, 02 sensor, and

heat shield.

※ Mark the exhaust clamp before removing.

※ Be sure to separate the pre and post O2 sensors

to prevent improper installation order.

2-9 Remove the drive shaft protective heat cover.


2-10 Remove the turbo oil return pipe.

2-11 Remove the canister hose attached to an aluminum tube on the compressor inlet.

2-12 Remove the exhaust manifold.

2-13 Remove the turbo coolant supply feed and return lines.

2-14 Disconnect the oil supply line from the turbo center housing.

2-15 Remove the turbo charger Assy.

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